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ETAS

Hardware Description

ES650.1 - User Guide

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Hardware Description

This chapter contains information on the following topics:

• ES600 Measurement Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  12
• ES650.1 A/D and Thermo Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  13
• Package Contents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
• Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  15
• Ports and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  16
• Maximum Input and Common-Mode Voltages. . . . . . . . . . . . . . . . . . . .  19
• Measurement Accuracy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  20

3.1

ES600 Measurement Modules

The ES6xx series comprises a range of advanced and powerful measurement
and interface modules. All modules are designed for use under harsh environ

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mental conditions and are therefore ideally suited for automotive use. This
applies both to the housings of the ES6xx series and all cable connections. The
ability of these modules to operate under a wide range of ambient tempera

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tures and power supply voltages further contributes to their suitability for auto

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motive applications.
The compact and rugged housings of the ES6xx series allow easy mounting
even under difficult installation conditions. By installing the modules close to
the signal source, it is possible to avoid long signal lines that would corrupt
measurement signals. The housings of the ES6xx series stack easily to build
larger blocks of units.
The measurement modules provide a high sampling rate with high resolution
and accuracy. The accuracy is guaranteed across A/D and Thermo Modulethe
entire extensive ambient temperature range.
The interface modules provide the connection to the popular bus systems used
in motor vehicles and to various emulator probes (ETK).
Each module is equipped with a powerful Ethernet interface that ensures high-
speed data exchange with the host PC.
A synchronization and power management module makes it possible to con

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nect several measurement and interface modules to one Ethernet interface on
the host PC. This synchronization and power management module also
ensures simultaneous sampling of all measurement channels—even in large
module networks. The periodic synchronization signal is superimposed onto
the Ethernet signals without affecting data transfer. This excludes the possibil

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ity of a phase shift between the individual signals, even when measurements
are taken from different modules.
All modules of the ES6xx series have an automatic power saving feature. For
this purpose, the modules are equipped with a link signal detector that is con

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trolled directly by the Ethernet interface. As soon as a device connected to the
ES650.1 starts to send link signals via the Ethernet interface, the module is

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Содержание ES650.1

Страница 1: ...ETAS ES650 1 A D and Thermo Module User Guide ...

Страница 2: ... single license Using and copying is only allowed in concurrence with the specifications stipu lated in the contract Under no circumstances may any part of this document be copied reproduced transmitted stored in a retrieval system or translated into another language without the express written permission of ETAS GmbH Copyright 2021 ETAS GmbH Stuttgart The names and designations used in this docum...

Страница 3: ... 13 3 2 2 Features 14 3 3 Package Contents 15 3 4 Housing 15 3 5 Ports and Indicators 16 3 5 1 Front Side 16 3 5 2 Indicators 17 3 5 3 Rear Side 18 3 6 Maximum Input and Common Mode Voltages 19 3 7 Measurement Accuracy 20 4 Getting Started 22 4 1 Installation and blocking 22 4 1 1 General installation recommendations 22 4 1 2 Fastening the module onto a carrier system 22 4 1 3 Connecting several m...

Страница 4: ...s 33 5 10 Pin Assignment 34 5 10 1 Analog Inputs 34 5 10 2 Thermocouple Inputs 34 5 10 3 Ethernet Interface Power Supply 35 5 10 4 External Display 35 6 Cables and Accessories 36 6 1 Measuring Cable 36 6 1 1 Measuring Cable with Banana Plugs 36 6 1 2 Measuring Cable with BNC Plugs 36 6 2 Adapter Cable with BNC Plugs 36 6 3 Ethernet Cable Power Supply Cable 37 6 3 1 Y Cable ES650 1 in Stand alone M...

Страница 5: ...y steps for his are in a step by step guide Target definition 1 Step 1 2 Step 2 3 Step 3 Result DANGER indicates a hazardous situation with a high risk of death or serious injury if not avoided WARNING indicates a hazardous situation of medium risk which could result in death or serious injury if not avoided CAUTION indicates a hazardous situation of low risk which may result in minor or moder ate...

Страница 6: ...dditional cables and adapters can be obtained separately from ETAS A list of available accessories and their order designation is located in chapter Acces sories on page 40 of this manual or in the ETAS product catalog 1 6 Additional information The configuration instructions for the module under INCA can be found in the corresponding software documentation Bold Menu commands buttons labels of the...

Страница 7: ...onsible for the safety of any system incor perating the equipment General safety at work The existing regulations for safety at work and accident prevention must be followed All applicable regulations and statutes regarding operation must be strictly followed when using this product 2 3 Intended use Application area of the product This product was developed and approved for applications in the aut...

Страница 8: ...accordance with EN 61140 degree of protection III to the connections of the mod ule Ensure that the connection and setting values are being followed see the information in the chapter Technical data Do not apply any voltages to the connections of the module that do not correspond to the specifications of the respective connection Power supply The power supply for the product must be safely disconn...

Страница 9: ...the module from the vehicle battery Separating device is the lab plug of the power cord or the plug of the power cord at the connection of the module or Disconnecting the vehicle battery Approved cables Use exclusively ETAS cables at the connections of the module Adhere to the maximum permissible cable lengths Do not use any damaged cables Cables may be repaired only by ETAS Never apply force to i...

Страница 10: ...ck and connect the modules only at the location of the startup Do not transport the modules at the cable of the module or any other cables Maintenance The product is maintenance free Repair If an ETAS hardware product should require a repair return the product to ETAS Cleaning the module housing Use a dry or lightly moistened soft lint free cloth for cleaning the module housing Do not user any spr...

Страница 11: ...rmation about cabling see the User s Guide of the module CAUTION Potential equalization in the vehicle is possible via the shield of the connecting cables of the modules Install the modules only at locations with the same electrical potential or iso late the modules from the installation location ...

Страница 12: ...o build larger blocks of units The measurement modules provide a high sampling rate with high resolution and accuracy The accuracy is guaranteed across A D and Thermo Modulethe entire extensive ambient temperature range The interface modules provide the connection to the popular bus systems used in motor vehicles and to various emulator probes ETK Each module is equipped with a powerful Ethernet i...

Страница 13: ...designed to measure analog input voltages and temperatures It provides you with eight channels for input voltages and eight channels for temperature measurement using thermocouples Fig 3 1 ES650 1 A D and Thermo Module NOTE The ES650 1 only switches from the power saving standby mode to opera tion mode when it receives link pulses via the Ethernet interface To ensure that a connected PC sends link...

Страница 14: ...ocouples are galvanically isolated from each other and from case ground Fig 3 2 ES650 1 A D and Thermo Module back panel 3 2 2 Features Overview of the major features of the ES650 1 Eight galvanically isolated measurement channels for analog voltages Two measuring ranges of 10 V DC and 60 V DC Eight galvanically isolated measurement channels for thermocouples Measuring range from 210 C to 1 820 C ...

Страница 15: ...es the following parts the ES650 1 A D and Thermo Module four T brackets to daisy chain the housings Additional connection cables for connection to the sensors and extension cables can be ordered separately from ETAS A list of available accessories and ordering information can be found in Chapter Ordering Information on page 40 of this manual or in the ETAS product catalog Before using your ES650 ...

Страница 16: ...lay 3 5 1 Front Side Fig 3 3 ES650 1 Front panel Ports The eight ports TH1 to TH8 for the thermocouples are located in the top termi nal row on the front panel The eight ports AD1 to AD8 for the analog input voltages are located in the bottom terminal row on the front panel DANGER The measuring terminals of the module may not be used for measurement of mains voltage DANGER Thermocouples should not...

Страница 17: ...ortant for the unique addressing of the module in the application software Indicator Indication Operational State ON green The unit is powered on green blinking The unit is in standby mode green pulse intermittent brightness The unit is synchronizing with the ES600 TX yellow Host connection exists yellow blinking Data are being transferred ER red duration 5 s An error has occurred Measurement accu...

Страница 18: ...r supply and the external display are located on the back panel Fig 3 4 ES650 1 Back panel Ports The port for an external display is located on the back panel The current firm ware version does not yet support this external display however the port has been built in to provide for future use ...

Страница 19: ...n the inputs Uin and Uin and case ground have the same capacity The maximum voltage between any input and case ground is 60 V DC 30 V AC Example For the given input voltages Uinx Uiny Uinz and the common mode voltage UCMxy the maximum allowed common mode voltage UCMyz is to be calculated Uinx 10 V Uiny 5 V Uinz 10 V UCMxy 15 V max Uinx Uiny Uinz UCMxy UCMyz 2 Uc 60 V 10 V 5 V 10 V 15 V max UCMyz 6...

Страница 20: ...uple The figures are listed in table Thermocouple Inputs on page 33 Two examples show you how to calculate the maximum total inaccuracy Example 1 A thermocouple of type K with an internal resistance Ri of less than 50 is used to measure a temperature Tm of 200 C 473 15 K 392 F at an ambient temperature Ta of 25 C 77 F Tg Tm T0 0 025 0 25 K Tg 473 15 K 298 15 K 0 025 0 25 K Tg 0 29 K Td 0 005 K K T...

Страница 21: ...i 0 60 K Tcjc 1 K Tdcjc 0 008 K K Ta T0 Tdcjc 0 008 K K 50 C 25 C Tdcjc 0 20 K The maximum total inaccuracy is T Tg Td Ti Tcjc Tdcjc T 0 34 K 0 13 K 0 60 K 1 K 0 20 K T 2 27 K In this example the maximum total inaccuracy is determined by the inaccuracy of the cold junction compensation and the part of the inaccuracy that depends on the internal resistance of the thermocouple Determinating the Inte...

Страница 22: ...stening the module are already in the housing and easily accessible Fastening the housing of the ES650 1 1 Remove the plastic feet on the underside of the module To do so push the blunt screwdriver between bottom of housing and plastic foot 2 Pry off the plastic foot Fig 4 1 Prying off the plastic foot A screw thread becomes visible under the plastic foot The threads for fastening the module are l...

Страница 23: ...de of the ES650 1 to be able to fasten another module This exposes the installation openings for the T connectors You can fasten an additional module underneath the ES650 1 2 Remove the four plastic feet on the corresponding side of the second module 3 Turn the fasteners of the T connectors transverse to the longi tudinal axis of the connectors 4 Click two connectors into the installation openings...

Страница 24: ... describes how to connect the sensors transducers and the host PC to your ES650 1 A D and Thermo Module For information on how to con nect several ES6xx series devices to a host PC see the ES600 User Manual The connections of the ES650 1 may be cabled in any order NOTE The ports of the ES650 1 and of the sensors may carry dangerous voltages even when the unit is powered off Be sure to check that t...

Страница 25: ...he 7 29 V HOST port of the ES650 1 observing the color coding of the connectors 4 Connect the RJ 45 connector with the available Ethernet inter face port of your PC 5 Connect the power supply connector of the combined cable to the power supply you want to use Observe the current con sumption of the ES650 1 and the range of its supply voltage The allowed values are specified in Section Electrical D...

Страница 26: ... Calibration A calibration service for this product is available Calibrate this product on a regular basis to ensure reliable accuracy of the measured values The seal of approval on the product shows the date of the last calibration In the calibration certificate you will find information on the measurement accuracy Please contact your local ETAS representative for information on obtaining the cal...

Страница 27: ...following symbols are used for product labeling Symbol Description Prior to operating the product be sure to read the user s guide SN 1234567 Serial number seven digit Vx y z Hardware version of the product F 00K 123 456 Ordering number of the product see chapter 7 on page 40 Operating voltage range DC Pmax xy W Power consumption max Labeling for WEEE see chapter 5 6 on page 29 Marking for CE conf...

Страница 28: ...quirements EN 61000 6 2 Immunity industrial environments EN 61000 6 3 Emission standard residential com mercial and light industrial environ ments EN 60 068 2 30 EN 60 068 2 14 Na EN 60 068 2 14 Nb EN 60 068 2 6 EN 60 068 2 27 Operating temperature range 40 C to 70 C 40 F to 158 F Storage temperature range 40 C to 85 C 40 F to 185 F Relative humidity non condensing 0 to 95 Implementation altitude ...

Страница 29: ...opean Union The CE Declaration of Conformity for the product is available upon request 5 4 UKCA conformity With the UKCA mark attached to the product or its packaging ETAS confirms that the product corresponds to the product specific applicable standards and directives of Great Britain The UKCA declaration of conformity for the product is available on request 5 5 KCC conformity With the KC mark at...

Страница 30: ...ons List at the ETAS website www etas com 5 8 System Requirements 5 8 1 Hardware Operating the ES650 1 module requires a DC voltage supply of 7 V to 29 V PC with one Ethernet interface A PC with one open Ethernet interface 10 Mbit s full duplex with RJ 45 con nection is required Ethernet interfaces that are implemented with an additional network card in the PC must feature a 32 bit data bus Requir...

Страница 31: ...are INCA V4 0 and higher is required for the configuration of the ES650 1 and for control and data acquisition INCA V5 2 1 and HSP4 1 are required for use of B E R S and T type thermocouples It is not possible to run the ES650 1 with earlier INCA versions ...

Страница 32: ...gurable for each channel Input voltage ranges 10 V to 10 V DC 60 V to 60 V DC Maximum input voltage Input to input 60 V DC 30 V AC Input to ground of voltage supply or housing 60 V DC 30 V AC Hardware input filter 4th order low pass Cutoff frequency 1 kHz max overshooting 3 Digital low pass filter Digital Bessel 2nd order low pass with adjustable cutoff frequency can be dis abled Automatic 0 5 tim...

Страница 33: ...0 38 K for type N 0 050 2 0 K for type R 0 050 2 0 K for type S 0 050 0 30 K for type T Maximum temperature drift Td 0 1 K K for type B 0 0040 K K for type E 0 004 K K for type J 0 005 K K for type K 0 008 K K for type N 0 0400 K K for type R 0 0400 K K for type S 0 0050 K K for type T Maximum inaccuracy Ti depend ing on the internal resistance of the thermocouple at internal resis tances 50 0 080...

Страница 34: ...ple Inputs NOTE All shieldings are at case potential The housings are galvanically isolated from all inputs and outputs The maximum allowed voltage between the case potential the inputs and outputs as well as between all inputs and outputs themselves is 60 V DC 30 V AC Pin Signal Meaning 1 Uin Input voltage plus 2 Uin Input voltage minus 3 GND Case ground 4 nc free Pin Signal Meaning A Anode Anode...

Страница 35: ...ltage minus 4 RX Receive data plus 5 TX Send data minus 6 RX Receive data minus 7 Ubatt Supply voltage minus 8 TX Send data plus Pin Signal Meaning 1 STBY5V Supply voltage standby 5 V 2 RX Receive data 3 TX Send data 4 DTRE Ready to receive 5 GND Ground 6 GND Ground 7 VCC5 Supply voltage 5 V NOTE The current firmware version does not yet support the external display 8 4 5 6 7 1 2 3 7 4 5 6 1 2 3 ...

Страница 36: ... Fig 6 1 CBAV180 1m5 Cable 6 1 2 Measuring Cable with BNC Plugs Fig 6 2 CBAV200 2 Cable 6 2 Adapter Cable with BNC Plugs Fig 6 3 CBAV190 0m2 Adapter NOTE Only use ETAS cables at the interfaces of the ES650 1 The maximum admis sible cable lengths must be adhered to Side A Side B Product Length Order Number CBAV180 1m5 1 5 m F 00K 102 660 Side A Side B Product Length Order Number CBAV200 2 2 m F 00K...

Страница 37: ...e power cable only with a suitable vehicle battery or with a suitable lab power supply The connection to power outlets is not allowed To prevent an inadvertent insertion in power outlets ETAS recommends to equip the power cables with safety banana plugs CBEP1105 or CBEP1205 in areas with power outlets Side A Side B Product Length Order Number CBEP110 2 2 m F 00K 102 585 Side A Side B Product Lengt...

Страница 38: ...able Fig 6 8 CBE130 x Cable Side A Side B Product Length Order Number CBEP120 2 2 m F 00K 103 390 Side A Side B Product Length Order Number CBEP1205 2 2 m F 00K 110 024 Side A Side B Product Length Order Number CBE130 0m45 0 45 m F 00K 102 748 CBE130 1 1 m F 00K 102 588 CBE130 3 3 m F 00K 102 587 CBE130 8 8 m F 00K 102 586 CBEP120 2 F 00K 103 390 CBEP1205 2 F 00K 110 024 ...

Страница 39: ...es ES650 1 User Guide 39 CBE140 Angled Cable Fig 6 9 CBE140 0m45 Cable Side A Side B Product Length Order Number CBE140 0m45 0 45 m F 00K 104 153 CBE140 1 1 m F 00K 104 154 CBE140 3 3 m F 00K 104 155 CBE140 8 8 m F 00K 104 156 ...

Страница 40: ...rder Number RJ 45 Banana Lemo 2 m CBEP110 2 F 00K 102 585 RJ 45 Safety Banana Lemo 2 m CBEP1105 2 F 00K 110 025 RJ 45 Banana Lemo 2 m CBEP120 2 F 00K 103 390 RJ 45 Safety Banana Lemo 2 m CBEP1205 2 F 00K 110 024 Connectors Length Short Name Order Number Lemo Lemo 0 45 m CBE130 0m45 F 00K 102 748 3 m CBE130 3 F 00K 102 587 Connectors Length Short Name Order Number Lemo Lemo 0 45 m CBE140 0m45 F 00K...

Страница 41: ...mber BNC Lemo 0 2 m CBAV190 0m2 F 00K 103 311 BNC Lemo Set of 8 CBAV190 0m2 0 2 m CBAV190 0m25_SET8 F 00K 103 313 BNC Lemo Set of 16 CBAV190 0m2 0 2 m CBAV190 0m2_SET16 F 00K 103 312 Connectors Length Short Name Order Number BNC Lemo 2 m CBAV200 2 F 00K 103 314 BNC Lemo Set of 8 CBAV200 2 2 m CBAV200 2_SET8 F 00K 103 327 BNC Lemo Set of 16 CBAV200 2 2 m CBAV200 2_SET16 F 00K 103 326 Description Sh...

Страница 42: ...measurement accuracy by accredited calibration labora tory1 Adjustment of the measuring accuracy to the smallest possible devia tion Issue of internationally recognized ISO IEC 17025 compliant calibration certificates for pre adjustment and post adjustment 2 1 Accreditation by Deutsche Akkreditierungsstelle DAkkS Order name Short name Order number DAkkS calibration service for ES650 DAkkS_C_ES650 ...

Страница 43: ... Copy this page and fill out the tables when cabling your measuring system Since INCA identifies the modules by their serial number be sure to enter the serial number of your ES650 1 Analog Input Voltages Device type ES650 1 A D and Thermo Module Serial number No Chan Name Physical Variable Measuring Range V 1 AD1 2 AD2 3 AD3 4 AD4 5 AD5 6 AD6 7 AD7 8 AD8 9 TH1 10 TH2 11 TH3 12 TH4 13 TH5 14 TH6 1...

Страница 44: ...ils of your local sales office as well as your local technical support team and product hotlines take a look at the ETAS website Borsigstraße 24 Phone 49 711 3423 0 70469 Stuttgart Fax 49 711 3423 2106 Germany Internet www etas com ETAS subsidiaries Internet www etas com en contact php ETAS technical support Internet www etas com en hotlines php ...

Страница 45: ... common mode voltages 19 Fig 4 1 Prying off the plastic foot 22 Fig 4 2 Threaded blind hole 23 Fig 4 3 Connecting the ES650 1 with another module 24 Fig 5 1 WEEE Symbol 29 Fig 6 1 CBAV180 1m5 Cable 36 Fig 6 2 CBAV200 2 Cable 36 Fig 6 3 CBAV190 0m2 Adapter 36 Fig 6 4 CBEP110 2 Cable 37 Fig 6 5 CBEP1105 2 Cable 37 Fig 6 6 CBEP120 2 Cable 38 Fig 6 7 CBEP1205 2 Cable 38 Fig 6 8 CBE130 x Cable 38 Fig 6...

Страница 46: ... Display external 35 Documentation 7 E Electrical Data 32 Electrical safety 8 ER 17 ES600_H_F 41 ES600_H_TB 41 Ethernet cable 40 Ethernet cable power supply cord 37 Ethernet interface 35 External display 35 F Factory calibration 41 Features 14 Filter 32 Form 43 Front panel 16 H Hardware system requirements 30 Host interface 32 Housing Connect 23 fastening 22 I Impedance 32 Inaccuracy 32 33 INCA 31...

Страница 47: ...ecautions 7 Sampling rate 32 33 Scope of supply 6 Screw thread 22 Screw in depth 23 Send data 35 Standards and norms 28 Supply voltage 32 35 System requirements 30 T T bracket 41 T connector 23 Technical data 27 Temperature drift 32 33 thermocouple 33 Thermocouple input 34 TX 17 35 U Ubatt 35 UKCA conformity 29 Unit foot 41 Use intended 7 V Voltage input 32 W Waste Electrical and Electronic Equipm...

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