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9

4.0 INSTALLATION - INDIRECT   

      UNITS

4.1 PLUMBING CONNECTIONS

The water cylinder requires the following pipework 

connections.

• 

Cold water supply to and from inlet controls.

• 

Outlet to hot water draw off points. 

• 

Discharge  pipework  from  valve  outlets  to 

tundish

• 

Connection to the primary circuit. Refer to the 

Hydro Unit Installation Instructions for details.

Primary connections are 22mm compression. How-

ever, 3/4”BSP parallel threaded fittings can be fitted 

to the primary coil connections if required. 

4.2 ELECTRICAL SUPPLY (FIG. 6)

All units are fitted with a 2.75kW (230V) cylinder 

heater and a thermal cut-out to supplement the Air to 

Water heat pump primary heating. 

The unit MUST 

be earthed. 

All wiring to the unit must be installed in  accordance 

with the latest IEE Wiring Regulations and the sup-

ply circuits must be protected by a suitable fuse and 

double pole isolating switch with a contact separation 

of at least 3mm in both poles. 

ISOLATE  FROM  MAINS  SUPPLY  BEFORE 

REMOVING ANY COVERS. DO NOT

 

BYPASS 

THE THERMAL CUT-OUT IN ANY CIRCUM-

STANCES.

 Ensure the thermal sensor and thermal 

cut-out sensing bulbs are pushed fully into the pockets 

on the element plate assembly. 

All wiring to the unit must be via the controls housing 

on the Hydro Unit. Direct connection of the cylinder 

heater to the mains electrical supply will invalidate 

the guarantee and may result in a dangerous instal-

lation. Refer to the wiring details in the Hydro Unit 

Installation Manual.

The supply cable to the cylinder heater must be routed 

through the right hand cable gland provided and the 

outer sheath of the cable firmly secured by tightening 

the cable gland. Connection must be to the terminal 

block  marked  ‘TB03  (230V)’. The  recommended 

cable type is 2.5mm

3 core heat resistant sheathed.

The thermal sensor connection cable must be routed 

through the left hand cable gland provided and the 

outer sheath of the cable firmly secured by tightening 

the cable gland. Connection must be to the terminal 

block marked ‘TB06 (TTW)’. The sensor cable should 

be 0.75mm

2 core and shield (ground) with a maxi-

mum current rating of 100mA. The cable shielding 

wire must be connected to the terminal marked       on 

the  sensor terminal block.

Thermal control of the water cylinder is managed by 

the Heat Pump controls on the Hydro Unit. Refer to 

the Hydro Unit Installation Manual for details of how 

to set up the thermal control. The electrical supply 

from Hydro Unit to the cylinder heater incorporates 

an over temperature thermal cut-out that will switch 

off the heater in the event of a thermal control failure. 

The  thermal  cut-out  must  not  be  bypassed  in  any 

circumstances.

5.0 COMMISSIONING

Warning: 

Water that is left standing in a stainless 

steel water cylinder for long periods without draw 

off will become de-oxygenated and potentially cor-

rode the vessel material. If the installation is to be 

left unused following installation and commission-

ing the water cylinder should be drained or regu-

larly (once per week) flushed through with fresh 

mains water.

5.1 FILLING THE UNIT WITH WATER

• 

Check Expansion Vessel pre-charge pressure. The 

vessel is supplied pre-charged to 0.35MPa (3.5 bar) to 

match the control pressure of the Pressure Reducing 

Valve. The pre-charge pressure is checked using a car 

tyre gauge by unscrewing the plastic cap opposite the 

water connection. 

• 

Check  all  connections  for  tightness  including 

the cylinder heater. A cylinder heater key spanner is 

supplied for this purpose.

• 

Ensure the drain cock is 

CLOSED.

 

• 

Open a hot tap furthest from the water cylinder.

• 

Open the mains stop cock to fill the unit. When 

water flows from the tap, allow to run for a few min

-

utes to thoroughly flush through any residue, dirt or 

swarf, then close the tap.

• 

Open successive hot taps to purge the system of 

air.

5.2 SYSTEM CHECKS

• 

Check all water connections for leaks and rectify 

as necessary.

• 

Remove the Pressure Reducing Valve headwork 

to access the strainer mesh, clean and re-fit.

• 

Manually open, for a few seconds, each relief 

valve in turn, checking that water is discharged and 

runs freely through the tundish and out at the discharge 

point.  

• 

Ensure that the valve(s) reseat satisfactorily.

5.3 PRIMARY CIRCUIT

Fill the primary circuit following the procedure de-

tailed in the Hydro Unit Installation Manual. Vent any 

trapped air by opening the air bleed point or automatic 

air vent. 

Ensure  the  water  cylinder  is  full  of  water  before 

switching on the Air to Water heat pump System.

Switch on the electrical supply to the heat pump and 

ensure the programmer is set to HOT WATER mode. 

Check that any motorised valves or primary pumps 

are working and allow the unit to heat.

Содержание HWS-1501CSHM3-UK

Страница 1: ...1 AIR TO WATER HEAT PUMP SYSTEM HOT WATER CYLINDER INDIRECT HEATING METHOD CLOSED OUTLET UNVENTED INSTALLATION AND SERVICE MANUAL 36006030_Issue_H HWS 1501CSHM3 UK HWS 2101CSHM3 UK HWS 3001CSHM3 UK...

Страница 2: ...ior to installation the unit should be stored in an upright position in an area free from excessive damp or humidity The unit is supplied complete with all the necessary safety and control devices nee...

Страница 3: ...veral outlets are used si multaneously The higher the available pressure and flowrate the better the system performance The unit has an operating pressure of 0 35MPa 3 5 bar that is controlled by the...

Страница 4: ...EXPANSION VESSEL The Expansion Vessel accommodates expansion that results from heating the water inside the unit The unit is pre charged at 0 35MPa 3 5 bar The Expansion Vessel must be connected betw...

Страница 5: ...litres MIXED HOTWATEROUTPUTAT40 C litres HEATLOSS kWh 24h HEATING TIME15 C TO 60 C USING ELECTRIC CYLINDER HEATERONLY mins CAPACITYHEATED USING ELECTRIC CYLINDER HEATERONLY litres 150 210 300 315 315...

Страница 6: ...than the nominal outlet size of the safety device unless its total equiva lent hydraulic resistance exceeds that of a straight pipe 9m long i e discharge pipes between 9m and 18m equivalent resistance...

Страница 7: ...imum size of discharge pipe D2 from tundish Maximum resistance allowed expressed as a length of straight pipe I e no elbows or bends Resistance created by each elbow or bend G1 2 15mm 22mm 28mm 35mm u...

Страница 8: ...VALVE NOT SUPPLIED TUNDISH DISCHARGE PIPE DRAIN COCK NOT SUPPLIED PRIMARY RETURN PRIMARY FLOW ELEMENT CONTROLS HOUSING INLET SECONDARY RETURN TAPPING IF REQUIRED BALANCED COLD WATER CONNECTION IF REQU...

Страница 9: ...f the water cylinder is managed by the Heat Pump controls on the Hydro Unit Refer to the Hydro Unit Installation Manual for details of how to set up the thermal control The electrical supply from Hydr...

Страница 10: ...ow the level of the unit Open a hot tap close to the unit and open drain cock to drain unit ISOLATE FROM MAINS BEFORE REMOVING TERMINAL COVER Open the terminal cover Disconnect the link wires connecti...

Страница 11: ...ER bypass any thermal controls or operate system without the necessary safety valves Water contained in the unit may be very hot es pecially following a thermal control failure Caution must be taken w...

Страница 12: ...accordance with manufacturers instructions water supply 1 C y l i n d e r h e a t e r t h e r m a l c u t o u t h a s o p e r a t e d 1 C h e c k R e s e t b y p u s h i n g b u t t o n o n c u t o u...

Страница 13: ...cylinder is fitted with an over temperature thermal cut out that will operate should the thermo static control fail DO NOT bypass the thermal cut out in any cir cumstances 8 3 FLOW PERFORMANCE When i...

Страница 14: ...of 7 days If this is not the case it must either be drained or regularly flushed as required in the section Commissioning Warning The unit is not guaranteed against damage by frost and the inner conta...

Страница 15: ...15 NOTES...

Страница 16: ...Our policy is one of continuous product development and as such we reserve the right to change specifications without notice CONTACT DETAILS TCUK Ltd Porsham Close Belliver Ind Est Plymouth Devon PL6...

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