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Use and maintenance manual

Auto-Puncher for conveyor belts

Model: AFP-200
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P a g . 1

(Original) Use and maintenance manual

Type: Auto-Puncher for Conveyor Belts
Model: AFP-200

IMPORTANT:

Read this user manual and follow the instructions and warnings before operating this device.
Any modification or transformation performed on this machine may cause loss of the

manufacturer’s guarantee and liability

This manual must always remain near to the machine and visible to all the operating and
maintenance staff, for any future consultation, forming part of the equipment

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Содержание AFP-200

Страница 1: ...Use and maintenance manual Type Auto Puncher for Conveyor Belts Model AFP 200 IMPORTANT Read this user manual and follow the instructions and warnings before operating this device Any modification or transformation performed on this machine may cause loss of the manufacturer s guarantee and liability This manual must always remain near to the machine and visible to all the operating and maintenanc...

Страница 2: ...machine 4 Dimensions and weights 5 Installation and connection 5 Description 6 Technical characteristics 7 Using instructions 7 Safety systems and messages 8 Programming 9 Belt cutting measurements for the different punches 10 Changing punch 10 PUNCH CUTTING A A direct finger 12 PUNCH CUTTING A A diagonal 16 PUNCH CUTTING finger over finger 18 Changing support plate 24 Maintenance and care 25 Trou...

Страница 3: ... 2021 Inspired by the directives of the Official Journal of the European Communities 2006 42 CE Machinery Directive 2014 35 UE Low Voltage Directive 2014 30 UE Electromagnetic Compatibility Directive Complies with the design and construction specifications of the European Standards on General Machine Safety EN 349 EN 614 1 EN 614 2 EN 1005 1 EN 1005 2 EN 1005 3 EN 1005 4 EN 14118 EN 12100 EN 13850...

Страница 4: ...ard to attach it to the base by bolts through the openings in the rubber feet To keep the weight of the load well balanced moving the punch cutting head to halfway across its run before proceeding to pack is recommended For sea transport the linear rails and drive screw located at the bottom of the cutting head must be lubricated and full plastic cover provided A pallet truck must be used to move ...

Страница 5: ...________________________________ P a g 5 Dimensions and weights Total weight 615 Kg Measurements 2775x1070x1325 mm Installation and connection Provide compressed air through a tube with a minimum interior diameter of 8 mm connected to the intake WARNING DO NOT LUBRICATE THE COMPRESSED AIR that supplies the machine all pneumatic elements are self lubricated ...

Страница 6: ...he air consumption of this punch cutter is 220 litres minute Connect the power cable to the control board at 230v monophasic NOTE It is recommendable for the air and power lines to be run from above to prevent the staff tripping or falling Description Pneumatic punch cutter with a motorised head to cut conveyor belts in zigzag with ball screw activated by a stepper motor and positioning control Pr...

Страница 7: ...30 Power 0 40 kW Max pressure 7 bar Belt width 2010 mm Advance speed 1 metre minute Using instructions WARNING HAND AND ARM TRAPPING HAZARD WITH THIS DEVICE DUE TO THE MOVEMENT OF THE CUTTING HEAD GREAT CARE MUST ALSO BE TAKEN BETWEEN THE CUTTING HEAD AND SUPPORT PLATE AS THERE IS THE DANGER OF LIMBS BEING SEVERED Once the machine electrical and air connections are made proceed to start it up usin...

Страница 8: ... head if the bar holding the belt is not lowered MESSAGE CLAMP OPEN To deactivate it all one need do is lower the bar and press START 3 DOOR OPEN This device detects that the rear door of the blade head is open MESSAGE COVER OPEN The door must be closed to deactivate it 4 CYLINDER DETECTOR This device does not allow displacement of the head because it detects that the cutting cylinder is not raise...

Страница 9: ...he left guide rail and cut the belts performing the first end with the coverage on top and the second end with the fabric on top both for direct finger die cutting as well as finger over finger die cutting 3 A B Selection of the A B program This program is only used in cases of diagonal belts or belts with an hi profile to operate the first end on the left guide rail and the second on the right gu...

Страница 10: ...imetres between 3mm to 50mm to accept the value press ENTER 8 TIME We shall use this button to program the cut time with the keyboard the values accepted are between 3 to 10 to accept press ENTER 9 ESC We shall us this button to correct or delete any wrong value during programming Belt cutting measurements for the different punches 80 x 10 90º 100 mm Longer 80 x 10 75 º 100 mm Longer 120 x 15 90 º...

Страница 11: ..._________________________________ P a g 1 1 Take out the punch and insert the new one Retighten the 2 bolts Close the sliding door and program the correct step in button STEP XX and ENTER NOTE The cutting pressure must be adjusted for each type of punch or material If not excess pressure may cause the blades to break or premature wear of the cutting nylon ...

Страница 12: ...P a g 1 2 PUNCH CUTTING A A direct finger First place the first end of the belt by the guide with the cover upward and place the end of the belt just by the Ref 0 mark Then pencil in the insert measurement for the relevant material according to the punch required Then place the belt under the tread bar until the mark made coincides with Ref 0 ensuring it is fully in contact with the guide ...

Страница 13: ...____________________________________________________________________________________________________ P a g 1 3 Lower the tread bar using the down push button We select function A A if it is not activated We use the WIDTH button to adjust the width of the belt in centimeters and press ENTER ...

Страница 14: ... value with between 5 and 30 then press ENTER NOTE The values programmed shall not be lost even when the equipment is switched off the program always memorizes the last values input We press START to begin cutting at the first end NOTE During the cutting process no programmed value may be changed except the cutting time To do so we press STOP after change that value with TIME button enter the valu...

Страница 15: ...lost even if the equipment is switched off The program always memorises the last values input Press START to begin cutting at the first end Once the first cut is completed release the belt by pressing the bar raise button Place the second end of the belt by the Left side by the guide and position the end of the belt just by the Ref 0 mark Then mark the insert measurement is pencil for the relevant...

Страница 16: ...lt under the tread bar until the mark made is next to Ref 0 and make sure it is fully in contact with the guide Lower the tread bar using the drop push button and press START Once the operation has concluded release the material by raising the tread bar PUNCH CUTTING A A diagonal Select the A A function if not activated Insert punch 80x10 75º Program the step to 10 mm Adjust the cutting pressure b...

Страница 17: ...ters 4 wider than the belt width Example if the belt is 400 mm wide program 42 instead of 40 Replace the 90º straight guide and fit the new 75º diagonal guide To do so release the two nuts that hold it to the bench Extract the straight guide rail by separating it from the side of the machine Insert the new 75º guide plate the same way Move the guide right up to the side of the machine and fix it d...

Страница 18: ...first cut has concluded note that the head will be positioned at point 0 at the opposite end of the control board On reaching this point release the belt by pressing the raise bar button Place the second end of the band at the other end of the bridge next to the right diagonal guide and with the cover upward too positioning the end of the belt right at the Ref 0 mark to pencil the insert mark for ...

Страница 19: ..._________________________________________________________________ P a g 1 9 With this function A B the puncher always changes the step when return the head in second operation With program A A and A B pressing together both buttons for three seconds With this function A A A B the puncher changes the step each two operations ...

Страница 20: ...STEP 20 mm and the required width in centimeters Adjust the pressure to 2 bar as the cutting surface is less due to the blade length NOTE To perform finger on finger cutting the two ends of the belt must be done on the same side of the machine The A B program changes the step progress every two operations Place the first end of the belt next to the guide and position the end of the belt just by th...

Страница 21: ...___________________________________________ P a g 2 1 Insert the end of the belt with the cut proof plate up to the second mark STEP 2 Lower the tread bar by pressing the drop button and press START Once the first cutting operation is completed withdraw the surplus material and cut proof plate Then put the same end in again but on the STEP 1 mark ...

Страница 22: ...ar and press START to conclude the first end Place the second end of the belt with the opposite face upward on the same side and repeat the same operations first performing STEP 2 with the cut proof plate in the middle of the material and then withdraw the plate to do STEP 1 After placing the two marks STEP 1 and STEP 2 insert the cut proof plate between the previously separated cloths so it comes...

Страница 23: ...__________________________________________________________________________ P a g 2 3 Place the end of the belt with the cut proof plate in up to the second mark STEP 2 Once the first cutting operation is completed withdraw the surplus material and cut proof plate Then insert the same end again but on the STEP 1 mark ...

Страница 24: ..._____________________________________________________________________________________________ P a g 2 4 Then lower the tread bar and press START to complete the second end Changing support plate The guide strip is removed to change or turn the support plate Fully remove the plate displacement nut ...

Страница 25: ...thdraw the plate Remove the plate from the side of the table under the tread bar Maintenance and care Keep the screw and linear guides dust free and well lubricated with low density low silicone content lubricant oil Replace the blades or the polypropylene bench when imperfect cuts are observed Periodically move the polypropylene base 2 or 3 mm to even out the wear Empty out the water and clean th...

Страница 26: ...eck that the cylinder is upward and that the grid cylinder cutting detector is on The head moves but does not cut Check that the electro valve is working and that the connector LED is on Check that the regulator pressure is above 2 bar Check that the cutting time is programmed between 05 and 10 The belt is not cut across the full width Check that the intake pressure does not drop during cutting du...

Страница 27: ...ncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 2 7 Pneumatic scheme ...

Страница 28: ...Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 2 8 Spare parts ...

Страница 29: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 2 9 ...

Страница 30: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 0 ...

Страница 31: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 1 ...

Страница 32: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 2 ...

Страница 33: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 3 ...

Страница 34: ...ncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 4 Electric schemes ...

Страница 35: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 5 ...

Страница 36: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 6 ...

Страница 37: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 7 ...

Страница 38: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 8 ...

Страница 39: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 3 9 ...

Страница 40: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 4 0 ...

Страница 41: ... Auto Puncher for conveyor belts Model AFP 200 __________________________________________________________________________________________________________________________________________________________________________ P a g 4 1 ...

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