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Rota-Grate

®

 and Automated Rota-Grate

®

 Magnetic Separators

7

 WARNING
Automated Rota‑Grates have pinch points inside 
the grate and pneumatic drive housing. There are 
moving mechanical parts driven by the cylinders. 
Workers must be instructed not to perform 
maintenance on this equipment unless it is turned 
off and the air supply and electric power are locked 
out. Failure to observe this precaution may result  

in serious personal injury.

Tube magnets are very strong and will 
instantaneously attract to each other, any iron, 
steel railing, or beams in the cleaning area. The 
tube magnets in the Automated Rota‑Grate are 
not intended to be removable. However, if removed 
from the rotor, the tubes must not be brought 
within 12" (300 mm) of any iron or steel structure 

or objects. Failure to observe this precaution may 

result in property damage, hand crushing or other 

serious personal injury.

AUTOMATED ROTA‑GRATE

®

  MAGNET

1.  For solenoid valves and air preparation unit 

maintenance, refer to the manufacturer’s 
instructions packed with the shipment.

2.  No adjustments should be made on the 

pneumatic cylinder take-up or flow valves. 
These items have been preset at the factory.

3.  If the unit does not complete the cleaning 

cycle, check to see if the support channel is 
contacting the limit switch on each end of the 
stroke (refer to Figure 4). The limit switch arm 
can be adjusted Move the limit switch roller arm 
on the grooved spline in the direction of the trip 
lever or adjust the roller arm length or both. 
Minor contact between the support channel  
and mechanical safety stop is normal.

4.  unit is automated 

not

 self maintaining. Clean 

inside the pneumatic drive housing on a regular 
schedule, depending upon the environment 
and the material processed. It’s important that 
no product be allowed to build up (caused by 
dusting or material passing through the tube 
wipers). Clean magnet tube and product area 
buildup as necessary.

1.   High Temperature

 

Standard rare earth magnet circuits should 
not be subjected to temperatures in excess of 
150°F (65°C). Special circuits are available for  
higher temperatures.

2.  Direct Current

 

welding equipment should not be used on or  
in close proximity to Eriez permanent magnet 
circuits. Demagnetization can result from this.

3. Moisture

 

The raw magnet material should not be 
exposed to liquids. This would normally only 
result from breaching the magnet enclosure.

4.   physical Abuse

 

The magnet castings are brittle, and when 
subjected to repeated abuse such as banging 
on a table or dropping on the floor, the castings 
may shatter and the tubes may crack. Over 
time, abuse will cause the magnetic field will 
diminish.

Factors that Affect  

Magnet performance

Alteration or disassembly of the assembly would 
disturb a carefully engineered magnetic circuit 
which could only be restored by returning the unit 
to our factory for rebuilding and recharging.

Repair, alteration or disassembly of this magnetic 
equipment in the field without written authorization 
and instructions by Eriez nullifies the responsibility 
and guarantee of the manufacturer.

Repair & Alteration

Содержание ROTA-GRATE

Страница 1: ...agnetic Separators Installation Operation and Maintenance Instructions ERIEZ WORLD HEADQUARTERS 2200 ASBURY ROAD ERIE PA 16506 1402 U S A WORLD AUTHORITY IN SEPARATION TECHNOLOGIES SM 221 RotA grate automated rota grate magnetic separators ...

Страница 2: ...ay malfunction in the magnetic field with consequences up to and including death To avoid serious pinch type injuries caused by objects attracted to the magnet keep all steel and iron objects well away from the equipment Do not allow hands fingers and other body parts to be caught between the equipment and nearby steel or iron objects Keep credit cards computer disks and other magnetic storage dev...

Страница 3: ...A grate automated rota grate magnetic separators GENERAL DESCRIPTION 4 INSTALLATION 4 grate position 5 discharge chute 5 pneumatic hook up 5 wiring 5 motor wiring 5 OPERATION 6 cleaning MAINTENANCE 6 REPAIR ALTERATION 7 FACTORS THAT AFFECT MAGNET PERFORMANCE 7 replacement parts 8 ...

Страница 4: ...ed to the retracted magnets to assure complete removal of the ferrous material The magnet tubes then return to the product area and product flow can resume Automated Rota Grates include a control so the cleaning cycle can be adjusted The entire cleaning operation takes approximately ten seconds Installation Rota Grate Magnetic Separator These units may be installed at the discharge of either open ...

Страница 5: ...e should be located upstream from the Rota Grate to prevent potentially destructive material backup Discharge Chute Space must be provided so that iron discharge can fall clear of the discharge chute and not back up into the unit Continuation of the 45 degree discharge chute to a collection point is the most common method of eliminating this waste Pneumatic Hook Up An 80 psi 5 3 bar air supply is ...

Страница 6: ...Examine each magnet tube for wear during your cleaning operation 5 Regulator pressure has been preset at the factory However there may be conditions during material separation sticky or wet material heavy tramp iron load that will prevent the magnetic tubes from moving out of product flow for automatic cleaning If the Automated Grate experiences slow operation adjust the regulator to increase the ...

Страница 7: ...n of the trip lever or adjust the roller arm length or both Minor contact between the support channel and mechanical safety stop is normal 4 Unit is automated not self maintaining Clean inside the pneumatic drive housing on a regular schedule depending upon the environment and the material processed It s important that no product be allowed to build up caused by dusting or material passing through...

Страница 8: ...018 PRINTED IN USA Note Some safety warning labels or guarding may have been removed before photographing this equipment Eriez and Eriez Magnetics are registered trademarks of Eriez Manufacturing Co Erie PA Replacement Parts PNEUMATIC DRIVE HOUSING PRODUCT AREA SUPPORT CHANNEL 9 8 2 1 10 3 5 6 ITEM DESCRIPTION QUANTITY 1 Tubescraper Disc 1 2 Bearing Strips UHMW 2 3 Clutch Plate 1 4 Air Cylinder 2 ...

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