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OPERATOR INSTRUCTION MANUAL

IM-HPccSD_Rev05

HP350SD; HP550SD;
HP1000SD

DOUBLE ACTING HYDRAULIC 

SEALED HAND PUMPS 

13

THE TOOL THE HAND PUMP IS DRIVING IS 

ADVANCING BUT DOES NOT REACH FULL 

PRESSURE.

P O S S I B L E   C A U S E : 

Air could be present in the hydraulic system.

R E C O M M E N D E D   A C T I O N :

Follow the airlock removal procedure:

1.  Connect the hand pump to the Actuator with the 

hydraulic hoses

2.  Set the control lever to the advance position, and 

prime the pump until the hydraulic cylinder is 

fully extended and a small pressure is achieved

3.  With the hand pump held above the actuator 

and the actuator in an upright position, set the 

control valve to the retract position and prime 

the pump until the actuator is fully retracted and 

a small pressure is achieved. this will cause air 

that is within the system to be forced up through 

the pump and vented into the oil reservoir

4.  Repeat steps 1 - 3 three or four times to ensure 

that all air is removed from the system and the 

tool will reach full working pressure

5.  Release all pressure from the system then 

disconnect the hand pump from the hydraulic 

hose, grip the baseplate of the hand pump body 

in a vice with the pump body vertical and the 

main handle at the top

6.  Remove the four nuts holding the main handle 

and lift off

7. 

Grip the refilling plug with pliers and extract it 

by pulling and twisting simultaneously. Ensure 

the reservoir body is held down when removing 

the refilling plug as pulling up on the reservoir 

body will release the bladder within, and oil will 

spill out.

8.  Fill the reservoir to the top with a good quality 

hydraulic oil of the grade 15 cSt

9. 

Reinsert  the  refilling  plug,  wipe  away  any  oil, 

and reassemble by reversing the disassembly 

process

AIRLOCK REMOVAL PROCEDURE: 

 

CONTROL LEVER

NUTS

MAIN

HANDLE

OIL

RESERVOIR

ACTUATOR

COUPLER

Содержание HP1000SD

Страница 1: ...UCTION MANUAL HP350SD HP550SD HP1000SD E Q U A L I Z E R I N T E R N AT I O N A L LT D w w w e q u a l i z e r i n t e r n a t i o n a l c o m D O U B L E A C T I N G H Y D R A U L I C S E A L E D H A...

Страница 2: ...000SD INSTALLATION AND OPERATION 3 3 USE OF EQUALIZER INTERNATIONAL TOOLS WITH A HYDRAULIC MANIFOLD 4 HAND PUMP MAINTENANCE 4 1 INSPECTION 4 2 CLEANING 4 3 MAINTENANCE 4 4 STORAGE TRANSPORTATION 4 5 S...

Страница 3: ...HAND PUMPS The use of these tools should be as part of a broader task based risk assessment which should be carried out by the operation supervisor or other competent person Failure to comply with th...

Страница 4: ...moving machine parts sharp edges and corrosive chemicals CAUTION Avoid sharp bends and kinks that will cause severe back up pressure in hoses Bends and kinks lead to premature hose failure Do not drop...

Страница 5: ...LEVER ADVANCE ADVANCE RETRACT RETRACT 2 The pump handle is raised which creates a vacuum in the piston chamber which sucks oil from the reservoir into the chamber 3 The pump handle is depressed which...

Страница 6: ...raulic system you wish to pressurise has been bled and is free from air and leaks Connect the pump into the system using the screw connector supplied with the pump push the male and female connectors...

Страница 7: ...ure the manifold the tools and the pump have the same hydraulic pressure rating Do not pressurise the manifold unless all couplers are connected to tools or positively blanked off using appropriate pr...

Страница 8: ...ollowing the manufacturer s guidelines rinse the components to remove traces of detergent dry the component thoroughly Inspect service and lubricate the tool immediately after the cleaning process 4 3...

Страница 9: ...r clear shrink wrap NOTE bags shrink wrap must be clear for visibility Take care when using shrink wrap that the tool is components are still easy to see 5 Remove all or where not vacuum sealed as muc...

Страница 10: ...197psi 2nd 700bar 10 000psi 700bar 10 000psi 700bar 10 000psi NOMINAL OIL CAPACITY 350cc 21 4in3 550cc 33 6in3 1000cc 61 0in3 USABLE OIL CAPACITY 300 0cc 18 3in3 580 0cc 35 4in3 1110 0cc 67 7in3 OIL...

Страница 11: ...ONENTS Product Code HP1000SDMIN 1 x HP1000SD Pump Unit 1 x 700 bar 10 000 psi Pressure Gauge 1 x Port Gauge Adaptor 1 x Instruction Manual 1 x Cardboard Packaging Packaging Dimensions 250 mm x 180 mm...

Страница 12: ...S 11 5 3 HP350SD HP550SD HP1000SD WEIGHTS AND DIMENSIONS B A HP350SD HP550SD HP1000SD OVERALL LENGTH A 456 0mm 17 95 454 0mm 17 87 769 0mm 30 28 HANDLE LENGTH B 360 0mm 14 17 490 0mm 19 29 537 0mm 21...

Страница 13: ...y tightened and the hydraulic oil cannot pass through from the pump to the cylinder R E C O M M E N D E D A C T I O N Check all connectors are fully tightened and the release valve is in the fully clo...

Страница 14: ...the system to be forced up through the pump and vented into the oil reservoir 4 Repeat steps 1 3 three or four times to ensure that all air is removed from the system and the tool will reach full work...

Страница 15: ...ev05 HP350SD HP550SD HP1000SD DOUBLE ACTING HYDRAULIC SEALED HAND PUMPS 14 7 REGULATORY INFORMATION 7 1 REGISTERED HEAD OFFICE EQUALIZER INTERNATIONAL LTD Equalizer House Claymore Drive Aberdeen Scotl...

Страница 16: ...5 49 50 NUT 04 16 HANDLE GRIP 01 29 SCREW 01 30 CONE SEAT 01 46 CONE 01 47 LONG SEPARATOR SPRING 01 48 SERVICE KIT K SCREW SCREW 716100 01 04 01 51 59 SERVICE KIT L GAUGE COUPLER MALE GAUGE 716200 01...

Страница 17: ...SERVOIR 710601 01 02 ELBOW 707071 01 03 TOP PLATE 707052 01 04 CONTROL SWITCH 707048 01 05 SWITCH BASE 707055 01 06 HANDLE 707056 01 07 HANDLE BALL 707057 01 08 CHECK BALL 04 67 SERVICE KIT Q SPRING S...

Страница 18: ...ELBOW 707071 01 03 TOP PLATE 707052 01 04 CONTROL SWITCH 707048 01 05 SWITCH BASE 707055 01 06 HANDLE 707056 01 07 HANDLE BALL 707057 01 08 CHECK BALL 04 67 SERVICE KIT Q SPRING SPRING 707100 01 02 03...

Страница 19: ......

Страница 20: ...LT D H e a d O f f i c e E q u a l i z e r H o u s e C l a y m o r e D r i v e A b e r d e e n S c o t l a n d U K A B 2 3 8 G D t 4 4 0 1 2 2 4 7 0 1 9 7 0 f 4 4 0 1 2 2 4 8 2 3 7 9 1 w w w e q u a...

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