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                                              Manual  book  of  oil  press 

10 

 

8.

 

Dismantling easily worn parts : 

(1) Dismantle and install the machine body   

    Dismantling:  Pull  out  the  worm  after  stopping  working;  screw  out  the  bolt 
connecting the bracket and the machine body; tie the machine with a rope and wooden 
bar.    Screw out the two nuts connecting the machine body and supporting  block for 
positioning  (pull  out  the  positioning  end  from  the  supporting  block  for  positioning 
along the machine body vertically), so the machine body can be dismantled.   
 
Installing:  The  installation  procedure  is  the  opposite  with  the  dismantling.  But 
attention  should  be  paid  to  the  fastening  connections.    Tighten  the  two  bolts 
connecting the body and bracket, but other fasteners, including bolts and nuts should 
not be tightened until worm axle is installed and against the pyramidal surface of the 
cake outlet.   
 
After  the  machine  body  is  installed,  check  the  central  line  of  the  chamber  is  in 
alignment with the center of bracket, supporting block for positioning and gearbox etc. 
Judgment can be made by looking at if the worm can be smoothly moved in and out 
to  adjust  screw  rod.    If  not,  loosen  the  bolts  connecting  the  bracket,  gearbox, 
supporting block and the mount. 
 

(2) Dismantle and install the squeezing bar   

    Dismantling: Move out the machine body. Hit one quadrangular squeezing bar with 
an  iron  piece  and  a  hammer  until  the  bar  comes  off  and  other  bars  will  come  off 
naturally.    Same methods can be applied to dismantle low-pressure bars. Then clean 
supporting  mount  of  the  body,  bore  of  heating  rings,  pressing  bars  and  cake  outlet 
(Please see Figure 6);   
 
Installing: Chamber is comprised of pressing bars with high and low pressure, whose 
shape has four types: A, B, C, and D. The type A and C is hexagonal prism.    Type A’s 
oil thread is deep and long and is all installed in low-pressure section, and the deeper 
ends should be close to oilseeds inlet and no inversion is allowed. Type C’s oil thread 
is short and shallow and should all be assembled in the low-pressure section.    Type B 
and  D  are  both  quadrangular  and  have  no  grooves.    When  assembling,  type  A  and 
type C’s position and direction should not be wrong. (Please see Figure 7).     
 
After  machine  body,  bracket  and  supporting  block  for  positioning  are  as,  hexagonal 
prism  and  quadrangular  press  bars  should  be  installed  in  staggered  arrangement  and 
are kept to the inner wall of the machine body. Attention should be paid to the edges 
of  press  bars  which  need  to  protected  from  damage.    In  case  one  side  is  damaged, 
turn  it  over  to  use  continually.    Press  bars  should  be  installed  in  such  a  way  that  a 
quadrangular  one  can  be  hit  in  with  a  wooden  hammer  in  appropriate  forces  (See 
Figure  8).    If  it  is  loose,  adjust  shims.    Prevent shims  from  being  deformed  due to 
the pressure of chamber and leakage might occur.    After the press bars are installed, 

Содержание CG-150

Страница 1: ...ed in material reasonable in design beautiful in appearance reliable in quality easy in operation high in output fine in oil quality and save land labor and electricity All technical indicators are moved in to the lead in the domestic oil press industry This series oil press can completely process more than 10 kinds of oil crops After vacuum filtration treatment the press residue in the oil can be...

Страница 2: ...l parameters and performance 2 Structure and operating principle 3 Assemble 4 Operation and use 5 Maintenance 6 Squeezing methods of some main oils for information only 7 Generic failures and elimination 8 Disassemble methods of wearing parts 9 Attached figures ...

Страница 3: ...W Heater power 2KW 3KW 3 5KW 4KW 5KW Handling capacity 40 60kg h 80 160kg h 200 260kg h 260 400kg h 400 500kg h Weight of complete machine 290kg 550kg 760kg 915kg 1550kg External dimensions 1350x950x1 170 1700x1300x 1600 2000x1400x 1750 2050x1400 x1800 2400x1500x 1800 Ⅱ Oil Pressing Performances Items Raw material Oil yielding rate Cake thickness Reside rate of dry cake Sesame 42 55 1 0 1 5 6 Pean...

Страница 4: ...ueezing bolt on principal axle will rotate to push the oil plants between screw threads to continuously advance And the pressure will become greater and greater for the gradually reduced space between pressing chamber and squeezing bolt and increasing oil plants density During pressing heat is generated because of the friction among oil plants grains and between oil plants and parts So the two mai...

Страница 5: ...en off The temperature set up for the machine is 120 200 In winter please switch on the oil pan to increase the temperature for oil flowing down 6 Press the positive rotation button of main engine it will start to run at anticlockwise direction 7 The new assembled machine shall have 2 8 hours pressing Slowly put the used cake material rapeseed cake soybean cake cotton seed cake or cotton shell and...

Страница 6: ...Maintenance 1 The lubrication shall be checked every 50 working hours The oil cup on the reduction box shall not lack oil The grease shall be applied for the bearing of stretching bolt of squeezing bolt through the hole on stretching bolt Dry grinding is prohibited 2 All lubricating parts shall be protected from dust and other impurities The oil in the reduction box shall be checked every year If ...

Страница 7: ...e that of cold press When the material is being cooked the fire power shall be appropriate and the stirring shall be even so as to prevent from being burnt or being burnt outside while being uncooked inside Ⅱ Squeezing methods of some main oilseeds 1 Sesame Before squeezing the seed shall be cooked to be light gray with crack and oil will come out if pinched While the seed is being cooked intense ...

Страница 8: ... be 80 100 moisture 5 6 the cake thickness each time 1 5 2mm and the cake thickness for the second time 0 7mm The cake is with strip regulate shape The oil yielding rate is high and the handling capacity great 7 Troubleshooting Failure Causes Removing Worm axle is stuck 1 Overfeed especially when temperature is not raised sufficiently 2 Belt becomes loose slippery 3 Debris iron scale etc enters ch...

Страница 9: ... 2 Select oilseeds strictly 3 Oilseeds are mixed with certain residue Overload of the machine 1 Feed oilseeds before temperature reaches normal level 2 In the absence of lubrication in gearbox 3 Foreign objects exist in oilseeds 1 Feed slowly until the temperature reaches normal level 2 Add engine oil and start the machine 3 Stop operating to troubleshoot Oil yielding rate becomes lower after new ...

Страница 10: ...ing bar with an iron piece and a hammer until the bar comes off and other bars will come off naturally Same methods can be applied to dismantle low pressure bars Then clean supporting mount of the body bore of heating rings pressing bars and cake outlet Please see Figure 6 Installing Chamber is comprised of pressing bars with high and low pressure whose shape has four types A B C and D The type A ...

Страница 11: ...at Install 4 x 10mm keys first and then worms in order Please see Figure 4 for the installing position and direction Put them naturally If it is over tight clear axles and worm holes and see if there are burrs Remove those burrs and put them back again After the worm is installed place the flat keys and screws into place When the worm axle is installed and against the pyramidal surface of the cake...

Страница 12: ...Manual book of oil press 12 Figure 1 Schematic diagram of the whole assembly ...

Страница 13: ...13 Figure 2 Heater Assembly Diagram 1 Hopper 2 Compression nut 3 Locked handle components 4 Oil residue handle components 5 Upper plate 6 Lower plate 7 Oil pan 8 First heater components 9 Second heater components 10 Oil heater ...

Страница 14: ...Manual book of oil press 14 Figure 3 Squeezing screw shaft assembly diagram ...

Страница 15: ...book of oil press 15 Figure 4 Vacuum oil filter schematic diagram 1 2 Filtering box drum 3 4 Air control valve 5 6 Oil release valve 7 Air pipes 8 Oil tank drum 9 Vacuum pump 10 Oil tank drum oil release valve ...

Страница 16: ...Manual book of oil press 16 Figure 5 Squeezing bar dismantling diagram Figure 6 Squeezing bar assembling diagram ...

Страница 17: ...Manual book of oil press 17 Figure 7 Squeezing bar assembling methods Axle 1 Axle 2 Axle 3 Gear Box Assembly Structure Schematic Diagram ZL 120 ...

Страница 18: ...ndia Email Office info epsgroupindia com 91 9825550611 Nilesh epsenterprisesurat gmail com 91 7600024382 Sanjay No Name and specification 1 51 tooth gear 2 Locking blade 3 Locking nut 4 Bearing 211 5 Bearing 218 6 Bearing cover 7 34 tooth gear 8 Step 9 Bearing 308 10 17 tooth gear 11 Key 12 Bearing 308 13 Bearing 209 14 Oil seal PD70 X45X 12 15 17 tooth gear 16 Step 17 Bearing 211 18 Pulley diamet...

Страница 19: ...Manual book of oil press 19 THANK YOU ...

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