EP Equipment EPL152 Скачать руководство пользователя страница 34

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REV. 03/2020

•Abide by the operation

manual!

•All the operations related

to the storage battery must

be implemented under the

instruction of professionals!

•Protective gloves must be

worn for storage battery

operation!

•No smoke and fire!

•Avoid the existence of open

fire, fiery metal wire or sparks

around the storage battery,

otherwise explosion or fire

disaster may occur!

•Don’t trample on the

storage battery to prevent

it from fierce shaking or

shacking!

•Explosion or fire disaster is

likely to occur; avoid short

circuit!

•Don’t knock over the storage

battery!

•Using lifting and delivery

devices as specified. Prevent

the storage battery cell,

interface and connection cable

from being damaged by the

lifting hook!
•Dangerous voltage!

•Avoid hot plugging!

•Notice: the metal part of

the storage battery cell is

electrified, so don’t place any

external object or tool on the

battery cell!

Battery use and maintenance

3.1 Safety and warning

Should such issues as failing to abide

by the operation manual, failing to use

the original parts for maintenance or

damaging caused by users themselves

occur, the quality guarantee will be

invalid automatically!

Avoid the battery becoming

corroded by water or corrosive

liquid.

Keep the battery away from all

fire sources,

heat sources and flammable or

explosive

materials.

Do not place the battery on top

of conductive objects.

WARNING

The charging environment

temperature should be 5°C to

40°C.

5 -40

°C

Содержание EPL152

Страница 1: ...EPL163 Original Instruction Part No 508000002564 V3 03 2020 Operation Manual EPL154 EPL185 EPL152...

Страница 2: ...ough our online after sales service system customers can process their warranty claims order spare parts and consult the operation manuals maintenance materials and spare parts catalogs With business...

Страница 3: ...maintains the right to modify the specification s or design s of our products at any time without any beforehand notification Means that failure to comply can cause risk to life and or major damage t...

Страница 4: ...t steel chassis and is driving on a traction wheel and 2 load wheels Caster wheels provide for good stability even with high loads The truck will be stopped by a regenerative service brake and hold by...

Страница 5: ...and ensure that all the operators seriously read and completely understand the contents of the operation instruction Should any violation of the operation instruction occur the quality guarantee of o...

Страница 6: ...me of sale This can be veri ed by means of the EC EU Declaration of Conformity and the relevant certi cation label on the nameplate The industrial truck is supplied with the EC EU Declaration of Confo...

Страница 7: ...16 2 3 6 Parking the truck securely B18 2 3 7 Drive directions B18 2 3 8 Loading B20 2 3 9 Using the truck on a slope B22 2 3 10 Truck transport B23 2 3 11 Operating the truck without its own drive sy...

Страница 8: ...ith the sales department or corresponding agent of our company when necessary Such truck related information as product model serial number manufacturing date rated load lifting capacity lifting heigh...

Страница 9: ...is being lifted DANGER EPL163 EPL152 EPL154 EPL185 Nameplate 2 3 4 13 5 9 8 10 11 14 12 15 1 2 3 4 5 6 7 8 9 10 11 12 13 Item Description 1 PRODUCT NAME 2 MODEL TYPE 3 SERIAL NO 4 MANUFACTURE DATE 5...

Страница 10: ...Applicable environment temperature 10 C 40 C Don t use the truck in rainwater Don t use the truck in non position Avoid the use of the truck by non working personnel Don t ride on the truck Don t car...

Страница 11: ...continuous sound level is a value averaged according to standard regulations taking the sound pressure level into account when driving lifting and idling The sound pressure level is measured at the e...

Страница 12: ...ability Stability is guaranteed if your truck is used properly in accordance with its intended purpose Common reasons for a loss of truck stability include Emergency stops or sharp turns Driving with...

Страница 13: ...tivates the horn Press the emergency reverse switch The vehicle will begin to travel in the opposite direction 1 Control handle B Lowering button Lower loading parts Lifting button Lift loading parts...

Страница 14: ...t of the truck will be connected Pulling out the key switch of a forklift before leaving can prevent the forklift from starting accidentally i NOTE 2 2 2 Key switch 1 Key switch A Connect and interrup...

Страница 15: ...or of the LCD 1 represent the following conditions Component LCD color Residual capacity Standard battery residual capacity Green 30 100 Yellow 15 30 Quick flashing red light Flashing period 2s 7 15 S...

Страница 16: ...The green light repeats in a cycle of flashing once in 1 second pausing for 2 seconds and then flashing four times pausing for 3 seconds Over current protection The green light repeats in a cycle of...

Страница 17: ...ms O K Remark Check for Fluid Leakage Check for scratches deformation or cracks Check Decal Condition Check the smooth movement of the wheels Check the function of the emergency brake by activating th...

Страница 18: ...essary install the battery Make sure that the battery cable is not damaged Charge the battery Check for Fluid Leakage Check the brake function Check the lifting and lowering function Check the driving...

Страница 19: ...REV 03 2020 10 B 2 3 3 Truck starting 1 Release the emergency stop switch EPL163 EPL154 EPL185 EPL152...

Страница 20: ...REV 03 2020 11 B 2 Connect the key switch to start the truck EPL163 EPL154 EPL185 2 Open the key switch to start the truck EPL152...

Страница 21: ...g the drive switch 1 the large the rotary angle the faster corresponding speed 2 3 4 Running swerving and braking 1 Forward Backward When using the truck on a ramp or a uneven road please lift the leg...

Страница 22: ...k leftward or rightward as required Rightward swerving Leftward swerving Keep the handle in the vertical state and press creep speed button 1 and drive switch 2 at the same time then the vehicle will...

Страница 23: ...avel Press the reverse switch in the opposite direction until the truck comes to a stop then release the drive switch 3 Braking Mechanical operating brake The truck is braked when the operating handle...

Страница 24: ...REV 03 2020 15 B Emergency stop switch Press the emergency stop switch and then all the electrically propelled functions will be interrupted EPL163 EPL154 EPL185 EPL152...

Страница 25: ...t 2 Lowering Set forks to the lowest position by pulling lowering lever upward Goods failing to be arranged and fixed may result in accidents To avoid shortening the service life of the oil cylinder t...

Страница 26: ...REV 03 2020 17 B Keep pressing the lifting button until reaching the required lifting height Lower the pallet forks to the bottom through pressing the lowering button EPL154 EPL185 EPL154 EPL185...

Страница 27: ...REV 03 2020 18 B 2 3 6 Parking the truck securely Lower the forks to the bottom Turn off the key switch or pull out the key EPL163 EPL152 EPL154 EPL185...

Страница 28: ...REV 03 2020 19 B Press the emergency stop switch to cut off storage battery connection EPL163 EPL154 EPL185 EPL152...

Страница 29: ...truck even for just a moment the truck should also be well parked as specified The trucks are not allowed to park on the slopes The forks must be lowered to the bottom WARNING 2 3 7 Drive directions...

Страница 30: ...sporting loads Always carry loads in the forward direction of travel R in order to have the best visibility When carrying a load on a slope always ascend or descend with the load uphill Never drive si...

Страница 31: ...ery low speed and brake very gradua lly 2 3 9 Using the truck on a slope Incorrect use of the truck on slopes places stress on the traction motor brakes and battery Risk to life and or risk of major e...

Страница 32: ...correctly Make sure the forks are aligned with the pallet move slowly and stop after inserting the forks as far into the pallet as possible Operate on open level ground and pay attention to ground co...

Страница 33: ...gency stop switch OFF Set the key switch OFF and remove the key Prevent the truck from rolling away Remove the cover Screw in two screws 1 M4 35mm until the truck can be moved no braking action After...

Страница 34: ...he storage battery cell interface and connection cable from being damaged by the lifting hook Dangerous voltage Avoid hot plugging Notice the metal part of the storage battery cell is electrified so d...

Страница 35: ...Charging environment 3 2 2 Charging the battery with internal charger Charge maintenance free or lithium battery through a built in charger Inspect whether relevant charging requirements are satisfie...

Страница 36: ...input line is in good contact with the socket and the charger Charger failure return to factory maintenance Charger failure 5 Red light flashes The power input cable is not in good contact with the so...

Страница 37: ...52 3 2 3 Charging the battery with external charger Inspect whether relevant charging requirements are satisfied according to 3 2 1 precautions Park the truck securely as described 2 3 5 Remove the ba...

Страница 38: ...nts provided with the battery carefully Only persons who have been trained to work with lithium ion technology are permitted to work on the batteries for example After Sales Service Centre technicians...

Страница 39: ...4 3 3 3 Transportation Before transporting any lithium ion battery check the current regulations on the transport of dangerous goods Comply with these when preparing the packaging and transport Train...

Страница 40: ...is and give it a fix If the polarity of the positive and negative terminals of the battery is found not match the polarity identification before installation please stop using the battery immediately...

Страница 41: ...tion of the battery Battery removal and installation steps Unscrew the battery baffle 1 for EPL152and EPL163 Open the upper cover 4 unscrew battery baffle 2 for EPL154 EPL185 Just hold the handle and...

Страница 42: ...onth the truck must be placed in a dry and frost free environment Clean the truck carefully Coat any unpainted metal parts with a thin layer of oil or grease In case that the truck is out of use for a...

Страница 43: ...parts have been certified by our quality assurance department To ensure safe and reliable operation of the Pallet truck use only the manufacturer s spare parts Used parts oils and fuels must be dispos...

Страница 44: ...d above 12L Inspect or add the gear grease 13L Inspect and lubricate using the lithium based lubrication grease the lubrication mouths in moving parts 14 Inspect and lubricate using the lithium based...

Страница 45: ...lean the oil tank and replace the hydraulic oil 26 Inspect and replace the hydraulic filter 27 Inspect whether the bearing capacity reaches the rated load and implement corresponding adjustment throug...

Страница 46: ...D B L1 L2 L3 Table 1 Sliding Surface Lubrication Table Code Position L1 Steering shaft for EPL163 L2 Drive Wheel L3 Long Shaft Add hydraulic oil till you can t hear explosion sound during lifting any...

Страница 47: ...3 1 3 Drive unit Battery Battery 1 4 Operator type Pedestrian Pedestrian 1 5 rated capacity Q kg 1500 1600 1 6 Load center distance c mm 600 600 1 8 Load distance x mm 940 875 950 880 1 9 Wheelbase y...

Страница 48: ...riving position min max h14 mm 700 1260 750 1190 4 15 Lowered height h13 mm 80 80 4 19 Overall length l1 mm 1550 1580 4 20 Length to face of forks l2 mm 400 425 4 21 Overall width b1 b2 mm 610 695 685...

Страница 49: ...ating S2 60 min hp kW 0 75 0 75 6 2 Lift motor rating at S3 15 hp kW 0 8 0 7 6 3 The maximum allowed size battery in mm 270 110 440 270 110 440 6 4 Battery voltage nominal capacity K5 V Ah 24 30 optio...

Страница 50: ...REV 03 2020 9 E EPL163...

Страница 51: ...REV 03 2020 10 E EPL154...

Страница 52: ...500 1800 1 6 Load center distance c mm 600 600 1 8 Load distance x mm 950 880 940 875 1 9 Wheelbase y mm 1190 1120 1200 1135 Weight 2 1 Service weight include battery kg 125 140 160 170 2 2 Axle loadi...

Страница 53: ...sition min max h14 mm 750 1190 700 1260 4 15 Lowered height h13 mm 80 80 4 19 Overall length l1 mm 1540 1550 4 20 Length to face of forks l2 mm 400 400 4 21 Overall width b1 b2 mm 560 685 610 695 4 22...

Страница 54: ...motor rating S2 60 min hp kW 0 75 0 9 6 2 Lift motor rating at S3 15 hp kW 0 5 0 8 6 3 The maximum allowed size battery in mm 200x100x350 270x110x440 6 4 Battery voltage nominal capacity K5 V Ah 24 2...

Страница 55: ...REV 03 2020 14 E EPL152...

Страница 56: ...REV 03 2020 15 E EPL185...

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