6
7
8. Transportation, Loading, Commissioning And Storage
If the truck has to be transported for a long distance, it should be packed in the container in order to avoid
collision during transportation.
8.1 The truck is packed properly in a container and transported by hoisting apparatus. Lifting points are on
both sides of the stacker, which are identified as the below picture.
8.2 Before loading, the operator shall make sure the truck weight on the nameplate to choose the suitable
hoisting equipment. When the truck is unloaded, the operator shall look out for safety around to ensure
slow landing of the truck.
8.3 On completion of commissioning, the truck shall be submitted to and verified according to the following
function test: steering, traveling, braking, load handling controls and combined functions with rated
capacity.
8.4 When a truck is inoperative, the load (if applicable) shall be removed with a proper tool and measure, the
truck shall be transported out of the working zone with a proper way.
8.5 When the truck will be shutdown and in storage for a long time, the storage environment shall be kept dry
and clean, fork shall be lowered to its lowest position.
9. Troubles Shooting
NO.
Trouble
Clause
Fixing Methods
1
The forks can not
be up the max.
height.
-The hydraulic oil is not enough.
-Pour in the oil.
2
The forks can not
be lifted up.(Motor is
rotary)
-Without hydraulic oil.
-The oil has impurities.
-Fill in the oil.
-Change the oil.
3
The motor cannot
run.
-The urgent switch is pressed down, cut
off the power.
-The voltage is too lower.
-The connectors of electrical wire is
loose.
-The contactor of DC motor is bad.
-Turn it clockwise, switch on the
power
-Charge it.
-Turn it firm.
-Replace with new one.
4
The forks cannot
be descended.
-The piston rod or mast is deformed
resulting from partial loading slanting to
one side or over-loading.
-The fork was kept in the high position for
long time with piston rod bared to arise in
rusting and jamming of the rod.
-The release valve of pump is not
opened.
- Replace with new one.
-Keeping the fork in the lowest
position if not using, and pay
more attention to lubricate the
rod.
-Check it, if damaged, replace
with new one.
5
Leaks
-Sealing parts worn or damaged.
-Some part cracked or worn into small.
-Replace with the new one.
-Replace with the new one.
6
The fork descends
without the release
valve worked.
-The impurities in the oi l cause
the release valve to be unable to close
tight.
-Sealing parts worn or damaged.
-The release valve is damaged.
-Replace with new oil.
-Replace with the new one.
-Replace with the new one.
7
Battery cannot be
Charged
-Battery is bad.
-The charging plug is loose.
- Replace with the new one.
- Turn it firm.
