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Air Shutter Adjustment Nut

Figure 5: Air Shutter Adjustment.

The  air  shutter  is  controlled  by 

sliding  the  air  shutter  adjustment 

screw  (shown  in  Figure  5)  either 

forwards  or  backwards.  The 

adjustment  screw,  for  the  primary 

air, is located on the bottom of the 

firebox. The air shutter nut can be 

accessed  by  removing  the  control 

panel. This is best done during the 

initial installation.
Sliding  the  shutter  forwards 

increases  the  primary  air  while 

sliding  the  shutter  backwards 

decreases the primary air. 
The  air  shutter  allows  the  amount 

of air coming into the fireplace to be 

adjusted in order to accommodate 

different  climates  and  venting 

arrangements.  Start  the  pilot  and 

then the burner. Make sure the pilot 

flame is burning normally and none 

of the burner ports are plugged. Let 

the fireplace burn for roughly fifteen 

(15) minutes and then examine the 

flames,  compare  the  flames  to 

Figure 43 or Front Cover.

Operating Instructions

For Your Safety, Read Safety Precautions 

And Lighting Instructions Before Operating

Cara

On/Off

High

Low

Off

Fan

Remote Control Receiver

(optional)

Ignitor

Figure 4: Cara DR Control Panel.

Содержание C-11366

Страница 1: ...ns If you cannot reach your gas supplier call the fire department WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and li...

Страница 2: ...d installer service agency or gas supplier This installation must conform to local codes or in the absence of local codes to the current CAN CGA B149 installation code Canada or National Fuel Gas Code ANSI Z223 1 2 USA To prevent injury do not allow anyone who is unfamiliar with the stove to operate it To prevent injury if the pilot or pilot and burners have gone out on their own open the glass do...

Страница 3: ...ion 10 Firebox Baffle Removal 11 Fuel Conversion 12 Initial Installation 14 Preparation For Installation 14 Clearances to Combustibles 14 Planning Your Installation 15 Approved Vent Parts 15 Vent Termination Restrictions 16 Installation of Appliance 17 Installation with Optional Snorkel 19 Gas Line Connection and Testing 20 Electrical Requirements For Gas Valve and Optional Blower 21 Installation ...

Страница 4: ...ED GAS FIREPLACE HEATERS CSA P 4 1 02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY This ENVIRO Cara DR Fireplace Has been certified for use with either natural or propane gases See rating label Is not for use with solid fuels Codes And Approvals Is approved for bedroom or bed sitting room IN CANADA must be installed with a listed wall thermostat IN USA see current ANSI Z223 1 for insta...

Страница 5: ...venting system can result in carbon monoxide CO poisoning and possible death Rating Label Location The Rating Label is located on the inside surface of the pedestal control door Dimensions Figure 1 Cara DR Exterior Dimensions 211 2 546mm 211 2 546mm 361 2 927mm 153 4 400mm 325 16 821mm 167 8 426mm 173 8 441mm ...

Страница 6: ...some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas...

Страница 7: ...ng the shutter backwards decreases the primary air The air shutter allows the amount of air coming into the fireplace to be adjusted in order to accommodate different climates and venting arrangements Start the pilot and then the burner Make sure the pilot flame is burning normally and none of the burner ports are plugged Let the fireplace burn for roughly fifteen 15 minutes and then examine the f...

Страница 8: ...te controls Optional This fireplace can use an optional remote control or an optional cordless wall thermostat If either of these are to be used to control the fireplace for the majority of the time leave the ON OFF switch on the rear of the unit in the ON position Consult the instructions included with the remote wall thermostat for operation guidelines Blower Speed Optional The blower will come ...

Страница 9: ...Hooks Door Hook Slots Figure 7 Door Removal Installation IMPORTANT If the door is not engaged properly on the hooks damage to the fireplace and or floor personal injury or even death may occur 1 Turn the unit off and wait until it has cooled down 2 Remove the cast iron louvers from above the door by lifting the louvers up and out 3 Pull the two 2 door hooks on top of the door forward and up see Fi...

Страница 10: ...y remove the logs Gently remove the ceramic burner and place on a paper towel Vacuum the bottom of the firebox thoroughly Carefully clean any dust off the logs and remove any lint from the burner and pilot At this time inspect the burner pan for cracking or severe warping If a problem is suspected contact the dealer Check the logs for deterioration or large amounts of soot a small amount on the bo...

Страница 11: ...et Burner With Firebox Bring front lip of burner to front edge of firebox Firebox Baffle Removal The firebox baffle can be remove when cleaning the venting pipe 1 Remove the glass door as shown in the Maintenance and Service Glass Door Removal 2 Remove the two 2 Torx T 20 screws holding the front of the firebox baffle in place refer to Figure 12 IMPORTANT The baffle should be held in place when th...

Страница 12: ... have them replaced before starting this installation Conversion Kit Installation 1 Turn control knob on the gas valve to the OFF position and shut the gas supply off at the shut off valve upstream of the unit CAUTION The gas supply must be shut off prior to disconnecting the electrical power and before proceeding with the conversion Allow the valve and unit to cool down to room temperature 2 Remo...

Страница 13: ...ner disconnected and open the shut off valve at the gas line to the unit 10 Use a small brush to apply a warm soapy water solution to all gas connections use a half dish soap and half warm water If a gas leak is present bubbling will occur Gas leaks can be repaired by using an approved pipe thread sealant or approved Teflon tape NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS 11 Reconnect the elect...

Страница 14: ...ents Locate the stove where it can be accessed by a gas supply line Locate the stove in a large and open room that is centrally located in the house This will optimize heat circulation and comfort As the stove can be equipped with a convection fan ensure that an electrical outlet is within 6 ft 1 8 m of the stove The flow of combustion and ventilation air must not be obstructed Clearances to Combu...

Страница 15: ... Direct Temp Secure Vent Ameri Vent Direct Description 908 4DT 6 SV4L6 6 pipe length 4D7 7 pipe length 907 4DT 9 9 pipe length 906 4DT 12 SV4L12 4D12 12 pipe length 904 4DT 24 SV4L24 4D2 24 pipe length 942 4DT WT SV4RSN 4DWT Wall thimble 970 4DT HKA SV0SHK 4DHTK1 Horizontal termination kit SD Basic Kit SEL Kit A SC Standard Kit 984 4DT HC SV4CHC 4DHC Horizontal square termination The Cara DR firep...

Страница 16: ... in 30 cm Clearance from permanently closed window to prevent condensation D 22 3 4 in 57 8 cm Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft 60 cm from center line of terminal E 22 3 4 in 57 8 cm Clearance to unventilated soffit F 12 in 30 cm Clearance to outside corner G 18 in 45 7 cm Clearance to inside corner H 3 ft 91 cm within a height...

Страница 17: ...bead of Mil Pac on the outer edge of the inner exhaust pipe non flared end Place a bead of high temperature silicone on the male edge of the outer pipe Push the pipe sections completely together then twist lock one section clockwise approximately turn until the two 2 sections are fully locked The female locking lugs will not be visible from the outside on black pipe They may be located by examinin...

Страница 18: ...ting the vent pipe into the cap assembly It is important that the vent pipe extend into the vent cap a sufficient distance with a minimum of 1 3 2cm overlap Secure the connection between the vent cap pipe and the vent cap by attaching the two sheet metal straps extending from the vent cap assembly into the outer wall of the vent pipe Use the two sheet metal screws provided to connect the straps to...

Страница 19: ...ng a vent pipe in a chase the minimum clearance to combustibles is 2 51 mm f Maintain manufacturer s clearances to combustibles with venting Initial Installation QUALIFIED INSTALLERS ONLY Vent Pipe Inside Finished Collar Dry Wall Wall Thimble Exterior Wall Siding Vent Terminal Maximum 36 914mm High Snorkel Kit Figure 32 Installation for Cara DR with a snorkel If necessary to get above grade the Ca...

Страница 20: ... during any pressure testing where the pressure exceeds PSIG 3 45 KPa or damage will occur to the valve The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psig 3 45 KPa Always check for gas leaks with a soap and water solution after comple...

Страница 21: ...DOWN UP 70 F Optional Remote Control ON OFF Burner Switch Purple Thermocouple Blue Thermopile Grey Inlet Pressure Tap Gas Control Valve Manifold Pressure Tap Pilot Adjustment Screw Optional Wall Switch Optional Thermostat Table 9 Recommended Thermostat Wire Size Wire Size Max Length 14 gauge 100 ft 30 48 m 16 gauge 60 ft 18 29 m 18 gauge 40 ft 12 00 m 20 gauge 25 ft 7 62 m 22 gauge 18 ft 5 49 m CA...

Страница 22: ...an Unit in place with four 4 T 20 screws provided 6 Install the Fan Controller into the provision in the Control Panel 7 Install the Strain Relief plate into the stove back by fitting the tab on the plate into the stove back and secure the plate with a T 20 screw provided 8 Plug in all the electrical connections as indicated in Figure 35 This includes the Fan Controller Temperature sensor and Fan ...

Страница 23: ...ty of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event th...

Страница 24: ...he venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the foll...

Страница 25: ... ensure safe optimum operating conditions 2 Place the Left Rear Log Chunk on the two 2 left rear pins and the Right Rear Log Chunk on the two 2 right rear pins refer to Figures 37 and 38 3 Place the bottom of the Y Log in the ledge at the front left of the burner and the top of the log rests on the Right Rear Log Chunk as shown in Figure 38 and 39 4 Place the bottom of the Right Log in the ledge a...

Страница 26: ...of the burner and rest the middle of the log against the Left Rear Log Chunk as shown in Figure 40 and 41 6 Place the bottom of the Center Log in the ledge at the front center of the burner and rest the middle of the log against the top of the Y Log as shown in Figure 41 and 42 7 Check that the log set is laid out as shown in Figure 42 and install door 8 Light the unit to enure it has a good flame...

Страница 27: ...e through the first burn turn the unit off including the pilot let the unit get cold then remove the glass door and clean it with a good gas fireplace glass cleaner available at your local ENVIRO dealer See Maintenance And Service on how to remove door to clean glass Figure 43 Cara DR with a Good Flame CAUTION NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED NOTE The rocks are fragile part...

Страница 28: ... 46 47 These rocks can not be placed down between the others 5 Addition the seven 7 small rocks These can be NOTES a Some sooting on the rocks is normal The sooting should just be a thin covering in some places on the center three 3 rocks of the rock cluster There should not be continuous build up b Surface cracks may appear after prolonged use This is due to the expansion and contraction of mater...

Страница 29: ...ance and Service Glass Door Removal 2 Carefully remove the log set 3 Slide the burner tray back just far enough so the front edge of the burner does not catch on the front lip of the firebox Lift the front of the burner up and out of the firebox Left Clip Right Clip Right Panel Rear Panel Left Brick Panel Support Left Panel Steel Firebox Liner Brick Panel Clip 4 Using a T 20 screwdriver remove the...

Страница 30: ...rew check pilot head for damage Check thermocouple voltage at valve It must be greater than 5 mV If low replace thermocouple Air in gas line pilot dies while knob is depressed Bleed line Check gas line pressure Contact dealer Burners will not remain lit Problem with thermopile circuit Check gas line pressure Check for flame impingement on thermopile If low see Pilot will not remain lit Check therm...

Страница 31: ...I T Valve Conversion Screw with O ring 50 1450 5 S I T Valve Conversion Screw Cap 50 1451 5 Cara Valve Tray Assembly 50 1604 6 Cara Firebox Liner Ceramic 50 1546 7 Cara Log Set Burner 50 1563 Cara Rock Set Burner 50 1564 Proflame Programmable Thermostat Remote Control System NG 50 1570 Proflame Programmable Thermostat Remote Control System LP 50 1571 Cara Log Set Only 50 1600 Cara Rock Set Only 50...

Страница 32: ...8 14 Cara Cast Louvers 50 1609 15 Cara Cast Stove Bottom 50 1610 Cara Leveling Legs Set of 4 50 1611 16 Cara Burner Switch 50 1617 16 Cara Switch Box 50 1708 17 Cara DR Owner s Manual and Main Orifices NG PO512 42 LPG PO512 54 50 1628 18 Pedestal Glass Door Assembly with Magnet Brackets 50 1621 19 Cabinet Side Left and Right 50 1622 20 Cabinet Side Hangers Set of 4 50 1623 21 Louver Brackets Left ...

Страница 33: ...33 Parts Diagram ...

Страница 34: ... 1 Year Warranty Under this warranty Sherwood Industries Ltd covers all exterior surface finishes against defects in materials and workmanship for part repair or replacement and limited labour for the first 1 year to the original purchaser Please see the exclusions and limitations section below as certain restrictions and exclusions apply to this warranty Here is how our Warranty works If you have...

Страница 35: ... buildings roof tops wind hills mountains inadequate venting or ventilation excessive offsets negative air pressures or other influences caused by mechanical systems such as furnaces fans clothes dryers etc 12 The Limited Warranty is void if a The stove has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The stove is subject to submersion in water or pr...

Страница 36: ...es Ltd is not liable for freight or labour on any stove replaced in field and is not liable for travel costs for service work In the event of in home repair work the customer will pay any in home travel fees or service charges required by the Authorized Dealer 28 At no time will Sherwood Industries Ltd be liable for any consequential damages which exceed the purchase price of the unit Sherwood Ind...

Страница 37: ..._________________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy NATURAL GAS NAT PROPANE LPG INLET GAS PRESSURE _________in wc MAIN BURNER ORIFICE __________ DMS PILOT ORIFICE _________OR________in diam INSTALLER S SIGNATURE ____________________________________...

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