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22

Initial Installation

QUALIFIED INSTALLERS ONLY

v

enting

:

This fireplace has been tested and certified for use with SIMPSON DURAVENT DIRECT VENT TYPE “GS” 

PIPE FOR GAS STOVES, SECURITY CHIMNEY’S SECURE VENT DIRECT VENT SYSTEM kits, AMERICAN 

METAL PRODUCTS AMERIVENT DIRECT and DIRECT-TEMP SELKIRK METALBESTOS.
A 1” (25 mm) clearance to combustibles must be maintained around any vertical vent pipe. Around a 

horizontal vent pipe, the clearance to combustibles should be 2” (51 mm) above and 1½” (38 mm) on the 

sides and bottom. When combustible materials are directly above a 90° elbow, 5” (127 mm) of clearance 

are necessary (see Figure 28).

Table 5. Vent Pipe Minimum Clearances.

Vertical Pipe to 

the Side Walls

Horizontal Pipe to 

the Sides & Bottom

Above an Elbow 

Above the Unit

Above an Elbow 

Not Above the Unit

Above Horizontal 

Vent Pipe

Wall Frame  8” 

(203mm) or less

Hard 

Pipe

1”

(25.4 mm)

1½”

(38.1 mm)

4”

(102 mm)

3”

(76.2 mm)

2”

(51 mm)

10”x10”

(25x25cm)

Flex 

Pipe

1”

(25.4 mm)

1½”

(38.1 mm)

8”

(203 mm)

4 3/8”

(111 mm)

4 3/8”

(111 mm)

10”x10”

(25x25cm)

A 10” (254 mm) x 10” (254 mm) frame (see Figure 29) will assure the proper support and spacing for 

the vent pipe as it passes through the wall. Installations in Canada require that a wall thimble be used 

for passing through walls and ceilings. All sealing and vapour barriers must comply with local building 

codes.
When planning an installation, it is necessary to select the proper length of vent pipe for the particular 

2" (51mm)

4" (102mm)

10"

(254mm)

38½"

(978mm)

Figure 29. Vent Framing Through Wall/Ceiling

Figure 28. Hard Vent Pipe Clearances.

requirements.      The  configuration  of  the  venting  pipes 

depends on the locations of walls, ceilings and studs. However, 

the  pipes  cannot  be  of  arbitrary  length  and  arrangement. 

Because  the  length  of  the  vertical  and  horizontal  sections 

dramatically  affects  the  burning  efficiency  of  the  fireplace, 

certain guidelines have been set in 

i

nitial

 i

nStallation

 - v

ent

 

c

onfigurationS

 

and

 r

eStrictor

 S

ettingS

.

     

Venting terminals can not be recessed into a wall or siding.

WARNING: This gas appliance must not be connected 

to  a  chimney  flue  serving  a  separate  solid-burning 

appliances.

Содержание 50-645

Страница 1: ...partment WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapours and liquids in the vicinity of this or any other appliance Mass...

Страница 2: ...d installer service agency or gas supplier This installation must conform to local codes or in the absence of local codes to the current CAN CGA B149 installation code Canada or National Fuel Gas Code ANSI Z223 1 2 USA To prevent injury do not allow anyone who is unfamiliar with the stove to operate it To prevent injury if the pilot or pilot and burners have gone out on their own open the glass do...

Страница 3: ...Fan Removal 11 Fuel Conversion 12 Initial Installation 14 Introduction 14 Placement 14 Corner Installation 15 Raised Fireplaces and Hearths 15 Fireplace Surround 16 Mantel Clearances 17 Vent Termination Restrictions 17 Fireplace Horizontal Vent Kit 50 1235 18 Other Approved Vent Parts 20 Venting 22 Vent Configurations and Restrictor Settings 23 Horizontal Termination 24 Vertical Termination 25 Duc...

Страница 4: ... FIREPLACE HEATERS CAN CGA 2 17 M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES CSA P 4 1 02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY This ENVIRO DV42DX Fireplace Has been certified for use with either natural or propane gases See rating label Is not for use with solid fuels Is approved for bedroom or bed sitting room IN CANADA must be installed with a listed wall thermostat IN USA see...

Страница 5: ...le death Dimensions 28 3 16 716mm 1 25mm 2 52mm 10 254mm 1 15 16 50mm 2 1 4 57mm Gas electrical inlets are the same on both sides 6 3 16 158mm to center 6 5 8 168mm diameter 26 1 2 672mm 41 5 8 1058mm 36 5 8 930mm 19 7 16 493mm 7 9 16 192mm 1 26mm 8 3 16 208mm The center of the top ducting hook ups are 10 254mm from the center of the main vent Figure 1 Dimensions of the Firebox 5 Rating Label Loca...

Страница 6: ...each your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob NEVER use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician t...

Страница 7: ...ot has fully engulfed the thermocouple assembly see Figure 3 3 Start the main burner by turning the gas control knob to ON and then turn the rocker switch to ON Check that all burner ports have flame 4 Leak test all gas joints again Venturi Adjustment The venturi adjustment lever is centered above the control panel The venturi allows the amount of air coming into the fireplace to be adjusted in or...

Страница 8: ...Speed The blower will come on only when the fireplace is up to temperature approximately 20 minutes The speed of the fan can be changed by turning the fan control knob To turn the blower off turn the knob COUNTER CLOCKWISE until it clicks off Figure 7 It is advisable not to operate the blower below 1 3 speed as it puts a strain on the windings of the blower and running the blower at lower speeds c...

Страница 9: ...se a mild glass cleaner and a soft cloth abrasive cleaners will damage the glass and plated surfaces Depending on the amount of use the glass should require cleaning no more than two or three times a season Do not clean the glass when it is hot Cleaning The Firebox Remove the logs carefully as they are very fragile Gently remove all the embers and rock wool and place on a paper towel Vacuum the bo...

Страница 10: ...eas of the antique copper finish with OO 3M green sanding pads These can be purchased from most hardware stores On the areas with discoloration use the sanding pads to sand in the same direction as the brushed finish then blend the finish by feathering in the surrounding area This refinishing procedure has been approved by the manufacturer and will not harm the finish Please note ANTIQUE COPPER IS...

Страница 11: ...25 mm this is done in order to slide the venturi out of the venturi box Remove the burner from the firebox 4 Four 4 screws along the top of the air deflector hold it in place remove the screws and the deflector 5 Remove the ten 10 screws around the perimeter that hold the valve tray in place and remove the valve tray 6 On either side of the fan there is a screw fastening the fan mount to the fireb...

Страница 12: ...ollowed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper or complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Kit Parts Li...

Страница 13: ...ship is similar to what is shown in Figure 14 On some units you will need to pay special attention when installing the burner that the venturi adjustment rod is properly installed into the venturi adjustment piece welded to the burner venturi tube 9 Reconnect the main gas line if it was disconnected and open the shut off valve at the gas line to the unit 10 Use a small brush to apply a warm soapy ...

Страница 14: ...nd service The fireplace must have a strong and level surface to be placed on The surface should be made of wood or a non combustible material not carpet The 19 inches 494 mm dimension takes into account the 1 inch 25 mm standoff on the back of the firebox The framing boards may touch the standoffs but no insulating material can be placed between the frame and the standoffs The gas line 3 8 NPT sh...

Страница 15: ... the floor a hearth is not required This measurement should be taken from the top of the flooring i e the top of the carpet The fireplace cannot be placed within 41 inches 1041 mm of the ceiling When installing a raised fireplace it is imperative that the support stand is strong enough to hold the weight of the fireplace and venting 12 1 16 307mm 66 1 8 1681mm 42 1067mm 20 7 8 530mm 14 3 4 375mm 1...

Страница 16: ...e drywall cannot come directly up to the fireplace Figure 21 shows the minimum dimensions for the cement board Tile or other non combustible materials cover the cement board but do not overlap into the fireplace opening The total depth of the cement board and the finishing materials should be a minimum of 1 25 mm to maximum of 1 35 cm The fireplace front will be installed over top of the finishing...

Страница 17: ...D INSTALLERS ONLY Mantel Clearances It is not necessary to install a mantel but if one is desired it is important to follow the guidelines shown in Figure 22 The Manor face has a different set of mantel clearances than the other faces see Figure 23 Figure 24 Vent Termination Restrictions refer to Table 2 Vent Termination Restrictions A A D E L B C F B B B J M K G H I Openable Fixed Closed Openable...

Страница 18: ...sembly Clearance to each side of center line extended above meter regulator assembly I 3 ft 91 cm 3 ft 91 cm Radial clearance around service regulator vent outlet J 12 in 30 cm 9 in 23 cm Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance K 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Clearance to mechanical air supply inlet...

Страница 19: ...in Place scribe a 10 25 4 cm hole or square on the wall Cut the hole from the interior through the exterior wall surfaces 4 Frame the hole as shown in Figure 29 5 Trim the wall thimble to match the wall thickness as necessary Install the wall thimble and secure it to the inner wall frame using four 4 1 wood screws If a wall is greater than 8 203mm in depth the clearance above the flex must be 4 11...

Страница 20: ...t the appliance and ensure proper operation Other Approved Vent Parts Table 3 Approved Vent Manufacturers Manufacturer Trade Name Nominal Sizes American Metal Products AmeriVent Direct 4 6 5 8 Security Chimneys International LTD Secure Vent 4 6 5 8 Selkirk Metalbestos Direct Temp 4 6 5 8 Simpson Dura Vent Direct Vent GS 4 6 5 8 The DV42DX fireplace has been tested and certified for use with AMERIC...

Страница 21: ... 988 4DT WS B SV4BM 4DWS Wall strap support band 970 4DT HKA SV0SHK 4DHTK1 Horizontal termination kit SD Basic Kit SEL Kit A SC Standard Kit 911 11 to 14 5 8 pipe adjustable 4DT AJ 4D12A 4 to 10 pipe adjustable SV4LA12 1 to 12 pipe adjustable 943 4DT AF6 4DF Flashing 0 12 to 6 12 roof pitch 943S 4DT AF12 4DF12 Flashing 7 12 to 12 12 roof pitch SV4FA Flashing 1 12 to 7 12 roof pitch SV4FB Flashing ...

Страница 22: ... 4 3 8 111 mm 4 3 8 111 mm 10 x10 25x25cm A 10 254 mm x 10 254 mm frame see Figure 29 will assure the proper support and spacing for the vent pipe as it passes through the wall Installations in Canada require that a wall thimble be used for passing through walls and ceilings All sealing and vapour barriers must comply with local building codes When planning an installation it is necessary to selec...

Страница 23: ... restriction position 1 is open and position 5 is maximum restriction Figure 30 shows the vent restrictor settings required relative to the length of vent pipe The vent restrictor is located on the right side of the fireplace above the glass Figure 31 shows the vent restrictor handle and the holes that indicate the different levels To avoid injury it is best to make this adjustment when the firepl...

Страница 24: ...on The air gap prevents excessive heat from possibly melting the vinyl siding 5 Horizontal pipes must be supported every 3 feet 914 mm Plumber s all round strap will suffice 6 When running horizontal pipe clearances to combustibles must be maintained 1 inches 38 mm sides 1 inches 38 mm bottom and 2 inches 51 mm top Step 1 Set the fireplace in the desired location Check to determine if wall studs w...

Страница 25: ...from the vent cap assembly to the outer wall of the vent pipe Bend any remaining portion of the strap back towards the vent cap Security Secure Vent uses a twist lock cap Step 5 Position the horizontal vent termination in the center of the 10 inches 25 4 cm square hole and attach to the exterior wall with the four screws provided The arrow on the vent termination should be pointing up Run a bead o...

Страница 26: ...ashing to the roof with roofing nails Use a non hardening sealant between the uphill edge of the flashing and the roof Insure the roofing material overlaps the top edge of the flashing Verify that you have at least the minimum clearance to combustibles at the roof line STEP 8 Continue to add pipe sections until the height of the vent cap meets the minimum code requirements Refer to Figure 34 and T...

Страница 27: ...nsions in the same manner as shown in Figure 36 plumber s tape connected to wall strap Wall strap 45 elbows x2 Nails Ceiling firestop Ceiling Second floor Use clearances to as defined by appliance and vent pipe manufacturers 4 Any occupied areas above the first floor including closets and storage spaces which the vertical vent passes through must be enclosed The enclosure may be framed and sheet r...

Страница 28: ... ducting meets local building codes Figure 38 Ducting Options ducted from upper floor to lower floor from lower floor to upper floor Figure 39 More Ducting Options ducted to outside to another room on an interior wall Initial Installation QUALIFIED INSTALLERS ONLY Ducting The option of ducting allows heat from the fireplace to be transferred to a different area The maximum total length for the duc...

Страница 29: ...m this plug Figure 40 Wiring Diagram For Fan Control CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing Fan Control Black Black Black Short Black Long Black White White Green Yellow Electrical Power Cord Green 120 F 49 C Temperature Sensor Fan Figure 41 Wiring Diagram For Gas Valve ...

Страница 30: ...idual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than psig 3 45 KPa Always check for gas leaks with a soap and water solution after completing the required pressure test TO TEST VALVE PRESSURES The pressure taps are located on the top right of the valve shown in Figure 42 Turn set screw 1 turn counter clockwise to loosen Plac...

Страница 31: ... alignment easier The andirons and grate must be installed for the logs to be placed properly Using the pictures provided carefully set the logs in place see figures 44 through 48 NOTE The logs are fragile and should be handled gently When removing the logs from their packaging be careful and check that there are 5 large logs back left center left right and center and 2 small pieces before discard...

Страница 32: ... cover up the least number of small burner ports Figure 45 Shows the left center log in place The left center log is placed on the other two 2 pins connected to the burner pan and the straight part rests on the grate connecting the andirons There are notches on the bottom of the left center log to help position the log correctly Figure 46 The right log rests on the right pin and ledge of the back ...

Страница 33: ... pieces should be lightly placed so they don t completely block any of the tiny ports DO NOT allow any of the embers to rest against the pilot assembly Caution Use only the type of ember material supplied with this fireplace Due to the irregular size of the ember material there may be more than required Use of other foreign materials on the burners may create dangerous conditions Figure 49 Refer t...

Страница 34: ...ew check pilot head for damage Check thermocouple voltage at valve It must be greater than 5 mV If low replace thermocouple Air in gas line pilot dies while knob is depressed Bleed line Check gas line pressure Contact dealer Burners will not remain lit Problem with thermopile circuit Check gas line pressure Check for flame impingement on thermopile If low see Pilot will not remain lit Check thermo...

Страница 35: ...43 Embers need to order 2 sets 50 491 8 Convection Blower 115V 50 514 9 Ceramic Brick Liner 50 628 10 Pan Burner Only 50 629 11 Grate 50 630 12 Andiron 50 631 13 Door Latch Mechanism 50 632 14 Door Glass Gasket 50 633 14 Dual bulb door gasket 10 feet 3 05 m 50 634 15 Door Handle Set 50 635 16 Control Panel 50 636 17 Burner Tray Assembly Complete 50 637 Log Set With Embers 50 638 DV42DX Owner s Man...

Страница 36: ...Parts Diagram Components 9 13 15 14 16 6 4 17 8 1 2 12 11 7 10 3 18 5 DV42DX Components November 2004 36 ...

Страница 37: ...Bottom Trim 50 548 4 The Cottage Trim Kit Pewter Inset Piece Carriage Bolts Top Bottom Trim 50 549 The Cottage Trim Kit Antique Copper Inset Piece Carriage Bolts Top Bottom Trim 50 550 The Cottage Trim Kit Painted Black Inset Piece Carriage Bolts Top Bottom Trim 50 694 5 The Cape Cod Arch With Opening Doors Fire Screen Painted 50 553 On Off Remote Control Kit 50 559 Programmable Wall Mounted Remot...

Страница 38: ...Parts Diagram Options 1 2 3 4 5 38 6 7 ...

Страница 39: ...e 1 Year Warranty Under this warranty Sherwood Industries Ltd covers all exterior surface finishes against defects in materials and workmanship for part repair or replacement and limited labour for the first 1 year to the original purchaser Please see the exclusions and limitations section below as certain restrictions and exclusions apply to this warranty Here is how our Warranty works If you hav...

Страница 40: ...e offsets negative air pressures or other influences caused by mechanical systems such as furnaces fans clothes dryers etc 12 The Limited Warranty is void if a The stove has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The stove is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion cham...

Страница 41: ...le for travel costs for service work In the event of in home repair work the customer will pay any in home travel fees or service charges required by the Authorized Dealer 28 At no time will Sherwood Industries Ltd be liable for any consequential damages which exceed the purchase price of the unit Sherwood Industries Ltd has no obligation to enhance or modify any stove once manufactured example as...

Страница 42: ..._________________________________ MODEL ___________________________________ SERIAL NUMBER ___________________________ DATE OF PURCHASE _____________ dd mm yyyy DATE OF INSTALLATION ___________ dd mm yyyy NATURAL GAS NAT PROPANE LPG INLET GAS PRESSURE _________in wc MAIN BURNER ORIFICE __________ DMS PILOT ORIFICE _________OR________in diam INSTALLER S SIGNATURE ____________________________________...

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