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45400A

Printed in Canada

30-01-2013

OWNER`S MANUAL

Solution 2.0 Insert

US ENVIRONMENTAL PROTECTION

AGENCY PHASE II CERTIFIED

WOOD INSERTS

Verified and tested following

ULC S628 and UL 1482 Standards

by:

Manufactured by :

STOVE BUILDER INTERNATIONAL INC.

250, rue de Copenhague, Saint-Augustin-de-Desmaures (Quebec) G3A 2H3

Tel.: 418 878-3040 Fax: 418 878-3001

www.enerzone-intl.com

READ AND KEEP THIS MANUAL FOR REFERENCE

This manual is available for free download on the manufacturer’s web site. It is a copyrighted
document. Re-sale is strictly prohibited. The manufacturer may update this manual from time
to time and cannot be responsible for problems, injuries, or damages arising out of the use of
information contained in any manual obtained from unauthorized sources.

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Содержание Solution 1.8-I

Страница 1: ...Augustin de Desmaures Quebec G3A 2H3 Tel 418 878 3040 Fax 418 878 3001 www enerzone intl com READ AND KEEP THIS MANUAL FOR REFERENCE This manual is available for free download on the manufacturer s web site It is a copyrighted document Re sale is strictly prohibited The manufacturer may update this manual from time to time and cannot be responsible for problems injuries or damages arising out of t...

Страница 2: ...ions may result in property damage bodily injury or even death Consult your municipal building department or fire officials about restrictions and installations requirements in your area and the need to obtain a permit Keep and save this instructions manual for future references CAUTIONS THE INFORMATION GIVEN ON THE CERTIFICATION LABEL AFFIXED TO THE APPLIANCE ALWAYS OVERRIDES THE INFORMATION PUBL...

Страница 3: ...with the insert s flue outlet you have two options 17 2 8 1 2 If the chimney liner does not align with the insert s flue outlet 18 2 9 Air control plate faceplate and fan Assembly Instructions 19 Section 3 0 Operation 20 3 1 Safety Information 20 3 2 Fuel 21 3 2 1 Simple Wood Moisture Test 22 3 3 Notes About First Firing 22 3 4 Lighting A Fire 23 3 5 Maintaining The Fire 25 3 6 Fan Operation 25 Se...

Страница 4: ...4 Solution 2 0 Dimensions ...

Страница 5: ...red continuous stainless steel liner running from the flue collar to the top of the chimney termination Never remove parts that serve to insulate the zero clearance fireplace from combustible material Only readily detachable parts that are easily replaced such as damper parts screens and doors are to be removed from the fireplace These parts must be stored nearby and available for retrofit if the ...

Страница 6: ...eal in the chimney Chimneys constructed outside of the home on an exterior wall should be avoided if possible especially in colder climates Outside chimneys may not draw as well and may downdraft due to the difficulty in heating them up to operating temperature Cooler chimneys will result in increased creosoting less draft and poorer performance Draft is proportional to overall chimney height as w...

Страница 7: ...ert i e top edge on the side Clearances to any combustibles when measured directly out from the front must be a minimum of 48 1219mm 4 Maintain at least the minimum floor protection for combustible floor materials as specified in this manual Floor protection to the front is to be measured from the fuel loading door opening 5 Osburn recommends that you install a listed smoke detector or alarm in yo...

Страница 8: ...m in front of the facing material and at least 12 305 mm beyond each side of the fireplace opening Where the masonry fireplace opening is less than 6 ft2 0 56 m2 the hearth extension shall extend at least 16 406 mm in front of the facing material and at least 8 203 mm beyond each side of the fireplace opening Note that if you must modify the hearth extension to comply with these measures depending...

Страница 9: ... refer to table below and Figure 2 5 for a safe installation or to perform changes if necessary For example a shelf with a 6 depth 152 mm must be installed at least 17 432 mm above the top of the insert see Figure 2 5 Different shelf dimensions are listed in the following table in order to facilitate installation However no combustible shelf can be installed at less than 17 432 mm above the top of...

Страница 10: ...e value D is negative or zero you do not have to add more floor protection in front of the unit because the masonry fireplace hearth extension is long enough If the value D is positive you will need a floor protection in front of the hearth extension at least equivalent to the result D Here is a sample calculation to determine the need to add a non combustible materials floor protection For someon...

Страница 11: ...he hearth extension masonry fireplace see Figure 2 6a an R factor equal to or greater than 1 00 is required If the extension of the masonry hearth is raised at least 4 from the floor protection see Figure 2 6b a non combustible material without an R factor is sufficient Figure 2 6a Figure 2 6b ...

Страница 12: ...ired floor protection R of 1 00 Proposed materials four inches of brick and one inch of Durock board Four inches of brick R 4 x 0 2 0 8 plus 1 inch of Durock R 1 x 0 52 0 52 0 8 0 52 1 32 This R value is larger than the required 1 00 and is therefore acceptable In the case of a known K and thickness of alternative materials to be used in combination convert all K values to R by dividing the thickn...

Страница 13: ...ERIAL CONDUCTIVITY k PER INCH RESISTANCE R PER INCH THICKNESS Micore 160 0 39 2 54 Micore 300 0 49 2 06 Durock 1 92 0 52 Hardibacker 1 95 0 51 Hardibacker 500 2 3 0 44 Wonderboard 3 23 0 31 Cement mortar 5 00 0 2 Common brick 5 00 0 2 Face brick 9 00 0 11 Marble 14 3 20 00 0 07 0 05 Ceramic tile 12 5 0 008 Concrete 1 050 0 950 Mineral wool insulation 0 320 3 120 Limestone 6 5 0 153 Ceramic board F...

Страница 14: ...14 2 7 Minimum masonry opening clearances to combustibles and floor protector ...

Страница 15: ...e SHELF POSITIONING Section 2 5 for other shelf dimensions Note 1 From door opening The depth of a non combustible shelf in from of the insert is included in the calculation of the floor protector s dimensions IMPORTANT The masonry hearth should be at least 4 inches 102 mm higher than the combustible floor in front of it If the hearth elevation is lower than 4 inches the non combustible floor prot...

Страница 16: ...f flashing and the rain cap Slip connectors for continuous liners should also be installed Use Listed Chimney Liners UL1777 CAN ULC S635 Figure 2 8a Figure 2 8b ATTENTION INSTALLER When positioning the unit in a fireplace opening prior to the flue installation install the insert into the opening until the top lip of air jacket is flush with fireplace facing If lag bolts and anchors are to be used ...

Страница 17: ... the chimney liner starter adapter to the flue outlet you can install the brackets with the screws that are in the instruction manual kit Using a powered driver secure the three brackets with the three screws provided 30131 on top of the insert in the three holes in front of the flue outlet The long end of the brackets must be attached to the insert Insert the chimney liner into the flue collar of...

Страница 18: ...dapter using a powered driver secure the three brackets with the three screws provided 30131 on top of the insert in the three holes in front of the flue outlet The long end of the brackets must be attached to the insert The brackets and screws are in the insert s instruction manual kit Then follow the instructions in the manual provided with the liner offset adapter kit ...

Страница 19: ...rackets see Figure 2 9a 3 Line up the holes of the side and top panels and secure with the screws washers and nuts see Figure 2 9b 4 Slide the assembled trim over the edges of the faceplate 5 Secure trim to faceplate using U shaped clips see Figure 2 9c 6 Fan is already attached to the unit at the factory with two tie straps Remove the two tie straps and clip the blower assembly back onto the unit...

Страница 20: ...e spillage or a back draft causing flame or smoke to spill into the room 5 Never use gasoline type lantern fuel kerosene solvents charcoal lighter fluid or inflammable liquids to start or freshen a fire in the insert Keep all such liquids well away from the insert while it is in use 6 All insert surfaces become very hot during operation Care is needed especially with children to avoid contacting t...

Страница 21: ...ouse such as fireplaces or other heating appliances smell do not operate properly suffer smoke roll out when opened or back draft whether or not there is combustion present c Opening a window slightly on a calm windless day alleviates any of the above symptoms d The house is equipped with a well sealed vapor barrier and tight fitting windows and or has any powered devices that exhaust house air e ...

Страница 22: ...d starts to burn in three minutes it is damp If it turns black and does not start burning until after five minutes it is green and wet If it hisses at any time the wood is soaked and will not burn until excess moisture is boiled away 3 3 Notes About First Firing Before firing ensure that the room is well ventilated Curing the paint is recommended to preserve the best quality finish Heating the ins...

Страница 23: ... fire As soon as the fire catches hold close the door 6 Ideally the large kindling should be burned until a thick bed of red embers is obtained At that point add cordwood fuel and continue to operate the draft control wide open until the fire is well established Once the firebox is hot the draft control can be partially closed by moving the knob to the left to adjust the intensity of the fire Use ...

Страница 24: ...er combustion efficiency and may result in creosote build up in the chimney which could lead to a chimney fire CAUTION THE ADJUSTMENT RANGE SHOULD NOT BE ALTERED FOR INCREASED FIRING FOR ANY REASON DAMPER OPERATION CLOSED OPENED Figure 3 4 CLOSED OPENED ...

Страница 25: ...clean efficiently burning fire Refueling technique is important for good performance The best efficiency and performance from your insert can be achieved by adding partial loads of fuel and allowing them to get up to operating temperature before adding additional fuel Adding a large amount of fuel at one time will increase the time required to get the fuel up to its ignition temperature and an ext...

Страница 26: ...ing a hot fire i e dry wood and opened draft controls for a couple of hours Good burning techniques will result in clean glass Hand clean the glass only when the fire is out and the insert is cold A light film can usually be cleaned with paper towel and water If heavy cleaning is required a ceramic glass cleaner or polish is recommended and should be rinsed off with water for best results To chang...

Страница 27: ...E BAFFLE MAY CAUSE UNSAFE AND HAZARDOUS TEMPERATURE CONDITIONS AND WILL VOID THE WARRANTY Contact your local municipal state or provincial fire authority for information on how to handle a chimney fire before there is any chance that it may happen Creosote Formation And Need For Removal When wood especially green wood is burned without adequate heat or air supply it produces tar and other organic ...

Страница 28: ...nd then the bottom firebricks Figure 4 4 Firebrick layout for Solution 2 0 ITEM PIÈCE DESCRIPTION QTÉ 1 29020 4 1 2 X 9 X 1 1 4 REFRACTORY BRICK 7 2 PL36049 4 1 2 X 4 1 2 X 1 1 4 REFRACTORY BRICK 1 3 29011 4 X 9 X 1 1 4 REFRACTORY BRICK 2 4 PL36061 4 1 2 X 9 X 1 1 4 REFRACTORY BRICK CUT 2 5 VP00079 4 X 7 1 4 X 1 1 4 REFRACTORY BRICK 2 6 29001 4 X 8 X 1 1 4 REFRACTORY BRICK 5 7 PL63012 BRICK HOLDER...

Страница 29: ... a new cotter pin The cotter pin is a hammerlock style and locks into place by hitting the head sharply with a hammer 5 Note that any tube can be replaced without disturbing the baffle Important Notes The air tubes are identified for placement as follows Front to back Tube No 1 42 Holes of 141 diameter Tube No 2 42 Holes of 141 diameter Tube No 3 42 Holes of 141 diameter Figure 4 5 Secondary Air T...

Страница 30: ...ir supply Stalling the rotor or over firing the insert with the fan turned off will also damage the fan The fan must not be overheated Do not disassemble the fan ALTERING OR TAMPERING WITH THE FAN WILL VOID THE WARRANTY 4 7 Removal instructions To remove your insert Remove the two screws securing the faceplate to the body of the insert Remove faceplate by pulling on it Unclip the blower assembly R...

Страница 31: ...oned cordwood inserted inside the firebox The EPA output on the other hand is what has been obtained during emissions testing The EPA test procedure requires that a special type of wood be used and positioned inside the firebox in a manner that does not represent the way the firebox volume would normally be utilized using seasoned cordwood The EPA test load is typically much smaller Hence the BTU ...

Страница 32: ...olesale price of the replacement part All parts and labour costs covered by this warranty are limited according to the table below The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all obligations with respect to this warranty by refunding the wholesale price of...

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