1. Application
The electrolyte circulation system is based on the principle of
pumping air into the individual battery cells. This system
prevents electrolyte stratification and the battery charge
is optimised using a charge factor of 1.07. The electrolyte
circulation is particularly beneficial for heavy duty use, short
charge times, boost or opportunity charging and in high
ambient temperatures.
2. Function
The electrolyte circulation consists of a pipe system fitted in
the cells. An Aeromatic diaphragm pump is fitted in the
charger or separately mounted on the battery or vehicle.
This diaphragm pump sends a low rate airflow into each cell
which creates a circulating air stream inside the cell box. The
air stream is continuous or pulsed depending on the battery
voltage and pump type. The air supply is adjusted in accor-
dance to the number of cells in the battery.
The pipe system to the individual battery cells must follow
the existing electrical circuit. This reduces the risk of current
leakage in the presence of electrolytic gas causing an
explosion (DIN EN 50272-3).
2.1 Use with separate pipe system
Air is supplied when the charger pipe system is connected to
the battery pipe system (with blue ring).
2.2 Use with automatic connection of the pipe system
Connecting the charge plug with integrated air supply auto-
matically supplies air to the battery.
2.3 Maintenance of air filter
Depending on the working conditions, the pump air filter
should be changed at least once a year. In work areas with
high levels of air-pollution, the filter should be checked and
replaced more frequently.
2.4 Repair and maintenance
The system must be checked for leakage. The charger will dis-
play an error message to indicate leakage. Sometimes in the
case of leakage the characteristic charging curve is switched
over to the characteristic standard curve (without electrolyte
mixing).
Faulty parts and faulty pipe sections must be replaced.
Only Oerlikon original spare parts may be used, as these are
designed for the pump air supply and will ensure correct
functioning of the pump.
Back to the manufacturer!
Batteries with this sign must be recycled.
Batteries which are not returned for the recycling process must be disposed of as hazardous waste!
When using motive power batteries and chargers, the operator must comply with the current standards, laws,
rules, and regulations in force in the country of use!
www.enersys-emea.com
Electrolyte circulation system (optional accessory)
11.2014
Subject to technical modification without any prior notice. E&OE
Wi-IQ
®
(optional accessory)
The Wi-IQ is the electronic device that communicates
wirelessly to download the battery key information for
better diagnostics & service. The device is fitted to a main DC
cable on the battery to monitor and record data of current,
voltage, temperature and electrolyte level (via optional
external sensor). The LEDs on the Wi-IQ provide real time
status of battery’s condition.
The information is transferred to the PC via USB by wireless
communication.
1. Operation
The Wi-IQ is suitable for use on all battery technologies
voltage range is 24V – 80V
The device records global data during the life of the battery. It
will store data for 2,555 cycles (complete history stored by
PC). The data can be analysed by the PC software program:
state of charge, temperature warnings and low electrolyte
level warnings.
2. Clear visibility
Selecting the Exception & Detailed Reports will provide
information on the condition of your battery and any actions
that are necessary. Wi-IQ Report will quickly enable you to
get a handle on your battery fleet charging & discharging
characteristics. With information by battery family (truck
type) you can see depth of discharge charts, cycles, charging
and much more.
3. Very easy to use
Plug in USB modem to the PC, scan the Wi-IQ and
up-load the data. Wi-IQ Report is a PC Software running on
Windows 7, 8, XP or Vista. A USB wireless key is used for
downloading Wi-IQ data in to a SQL database.
Rapid blinking = wireless identification
Slow blinking = voltage balance warning
OFF - Flashing = electrolyte level is OK
Light is constantly on =
electrolyte level is low - please top up
Blue LED
Green blinking = hardware OK
Blue rapid blinking = wireless identification
Red blinking = temperature warning > 55° C
Tricolour LED
Tricolour LED
Blue LED
