Profile Code
Charger Profile
Description
P22
HDUTY
Heavy Duty wet cell Pulse Profile. The charge
profile diagnoses the battery status throughout
the recharge phase and adjusts its parameters
to optimize the charge of flooded battery
technology. Max 0.25 C5. Auto battery capacity
matching with continuous current loops.
P21
STDWL
Standard (Waterless) wet cell profile. IUI profile
Max 0.13 to 0.20 C5. Auto battery capacity
matching with Ph1 loops. Can manually set
battery capacity if required. Weekly Equal is
needed.
P02
GEL
IUI profile. Max 0.17 to 0.22 C5. Auto battery
capacity with Ph1 loops. Can manually set
battery capacity if required. Weekly Equal is
needed.
P06
AGM
IUI profile. Max 0.20 C5. Auto battery capacity
with Ph1 loops. Finish time limitation. Can
manually set battery capacity if required. Weekly
Equal is needed.
P07
OPP (*)
Opportunity charge PzQ cells. IU (main) & IUI
pulse (daily) profile @0.25 C5. Finish current
5%. Must set Daily Full charge. Weekly Equal is
needed.
P04
AIRMIX
Pneumatic / Airmix profile. Must have Air kit
fitted to use this profile. IUI profile Max 0.13 to
0.25 C5. Auto battery capacity with Ph1 loops.
Can manually set battery capacity if required.
Weekly Equal is needed.
P25
LOWCHG
Low rate charge profile. IUI profile 0.09 to 0.13
C5. Manually set battery capacity if required.
Weekly Equal is needed.
P31
NXBLOC (*)
For NexSys
®
core Bloc battery under normal
charge. Charge rate 0.192 to 0.70 C5. Must set
Battery Capacity, Temperature & Equalize values
(NexSys
®
BLOC battery). Weekly Equal is needed.
P29
NXSTND (*)
For NexSys
®
core 2V battery under normal
charge. Charge rate 0.192 to 0.25 C5. Must set
Battery Capacity, Temperature & Equalize values
(NexSys
®
2V battery). Weekly Equal is needed.
3
2.2. (*) Opportunity profile options
2.2.1.
Operation: In Opportunity charging mode, the user can charge the
battery during breaks, lunch, or any available time during the work schedule.
The Opportunity charge profile allows the battery to be safely charged while it
is kept in a partial state of charge between 20% and 80% of C6 throughout the
work week. Sufficient time should be scheduled after the weekly equalize charge
to allow battery cooling and to perform periodical electrolyte level checks.
2.2.2.
Daily Charge: This option can be set to add additional daily charging
time, if the work schedule allows. It should be considered only when the daily
work demand requires additional capacity.
2.3. Equalization charging
2.3.1.
Equalization charging for traditional flooded lead acid batteries, per-
formed after normal charging, balances the electrolyte densities in the battery’s
cells.
2.3.2.
NOTE: The factory default is Daily Charge DISABLE, 6-8 hours Equal-
ize, Sunday at 00 hour for flooded, 2-hour week / maintenance charge for Nex-
Sys® battery charge profiles.
2.4. Block out time
2.4.1.
This function inhibits the charger from charging the battery during
the block out time window. If a charge cycle has started before the block out
window it is inhibited during the block out window and will automatically restart
the charge cycle at the end of the block
out window.
2.5. Refresh charging
2.5.1.
Refresh or maintenance charging enables the charger to maintain
the battery at maximum state of charge as long as it is attached to the charger.
2.6. Charger option list
Suffix
Description
LMEB
Late Make Early Break
Airmix
Electrolyte Circulation System
3. Safety Precautions
2.1.4. Charge profile codes
3.1. Warning:
The shipping pallet must be removed for proper and safe
operations.
3.2.
This manual contains important safety and operating instructions. Before
using the battery charger, read all instructions,
cautions
and
warnings
on
the battery charger, the battery and the product using the battery.
3.3.
Read and understand all setup and operating instructions before using
the battery charger to prevent damage to the battery and to the charger.
4. Installation
4.1. Location
4.1.1.
For safe operation, choose a location which is free of excess
moisture, dust, combustible material, and corrosive fumes. Also,
avoid high temperature (above 113ºF (45ºC))
or potential liquid spill
on the charger.
4.1.2. Do not
obstruct the openings in the charger for air ventilation.
4.1.3.
Follow charger warning label when mounting on or over a
combustible surface.
4.1.4.
It is recommended to mount the charger
at least 72 cm radial
distance
away from the closest top edge of the battery.
4.2. Cabinet mounting
4.2.1.
The charger must be mounted on a wall, stand, shelf or floor in
a vertical position. The minimum distance between two chargers
must be 31 cm. If wall mounted, make sure that the surface is free
of vibrations and the charger is mounted in a vertical position; if
floor mounted, make sure that the surfaces are free of vibration,
water, humidity. You must avoid areas where the chargers may be
splashed with water.
4.2.2.
The charger must be held by 2 or 4 fixings suitable for the type
of support. The drilling pattern varies according to the model of
charger (please refer to the technical data sheet).
4.3. Electrical connections
4.3.1.
To prevent failure of the charger, make sure it is connected to the
correct line voltage. Follow your local and local country standards
and laws in making these connections.
4.3.2. WARNING: Make sure the power source is OFF and the battery is
3.4. Do not
touch non-insulated parts of the output connector or the battery
terminals to prevent electrical shock. Never open the equipment: High
voltage could be still present even turning off the charger. Any adjustment,
maintenance or repairs to the equipment while it is open must only be
carried out by an appropriately skilled person who is aware of the risks
involved.
3.5.
During charge, lead acid batteries produce hydrogen gas which can
explode if ignited. Never smoke, use an open flame or create sparks
in the vicinity of the battery. Take all necessary precautions when the
equipment will be used in areas where there is the possible risk of an
accident occurring. Ensure appropriate ventilation according to standard
EN 62485-3 to allow any gases released to escape. Never disconnect the
battery while it is being charged.
3.6.
Unless charger is equipment with LMEB (Late Make Early Break) feature
Do not
connect or disconnect the battery plug while the charger is on.
Doing so will cause arcing and burning of the connector resulting in
charger damage or battery explosion.
3.7.
Lead acid batteries contain sulfuric acid which causes burns.
Do not
get in eyes, on skin or on clothing. In cases of contact with eyes, flush
immediately with clean water at least for 15 minutes. Seek medical
attention immediately.
3.8.
Only factory-qualified personnel should install, set up and service this
equipment. De-energize all AC and DC power connections before servicing
the charger.
3.9.
Must be used in conformance with its indicated level of protection and
never come into contact with water.
3.10. Must not be installed on surfaces subject to vibration (near to compressors,
engines, motors).
3.11.
Must be installed so that the gases from the battery being charged, do not
get sucked into the charger by its fans.
3.12.
The charger is
not
for outdoor use, only indoor use.
3.13. Do not
expose the charger to moisture. Operating conditions should be
32ºF (0ºC) to 113ºF (45ºC); 0 to 70% relative humidity.
3.14. Do not
operate the charger if it has been dropped, received a sharp impact,
or otherwise damaged in any way.
3.15.
For continued protection and to reduce the risk of fire, install chargers
on a non-combustible surface.
3.16.
For NexSys
®
iON batteries, use only EnerSys
®
battery packs that include
the battery management system and all necessary protection for the
battery pack integral to the pack.
3.17.
The DC cables of the charger emit low power magnetic fields in their
surroundings (<5cm). People with medical implant devices should avoid
being near charger while charging.
3.18.
Contact one of the company’s trained technicians if any problem is
encountered when putting the charger into operation. It is only designed
to recharge Industrial Motive Power lead acid and EnerSys
®
NexSys
®
batteries on industrial premises. When the equipment becomes obsolete,
the casings and the other internal components can be disposed of
by specialist companies. Local legislation takes precedence over any
instructions in this document and must be scrupulously observed (WEEE
2002/96 EC).
