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L4390

2.0 Safety

Read all introductions carefully. Follow all 
recommended safety precautions to avoid 
personal injury as well as damage to the 
product and / or damage to other property. 
Equalizer cannot be responsible for any 
damage or injury from unsafe use, lack 
of maintenance, or incorrect operation. 
Do not remove warning labels, tags, or 
decals. In the event of any questions or 
concerns arising, contact Equalizer or a 
local Equalizer distributor for clarification.

If you have never been trained on high-
pressure hydraulic safety, consult your 
distributor or service centre for information 
about Equalizer Hydraulic Safety Courses.

This manual follows a system of safety 
alert symbols, signals, words, and safety 
messages to warn the user of specific 
hazards. Failure to comply with these 
warnings could result in death or serious 
personal injury, as well as damage to the 
equipment or other property.

The Safety Alert Symbol 
appears throughout this 
manual. It is used to alert 
you to potential physical 

injury hazards. Pay close attention to 
Safety Alert Symbols and obey all safety 
messages

 

that follow this symbol to avoid 

the possibility of death or serious injury.

Safety Alert Symbols are used in 
conjunction with certain Signal Words 
that call attention to safety messages 
or property damage messages and 
designate a degree or level of hazard 
seriousness. The Signal Words used in 
this manual are WARNING, CAUTION, 
and NOTICE.

Indicates a hazardous 

situation that, if not avoided, 

will

 result 

in death or serious personal injury.

  

DANGER

Indicates a hazardous 

situation that, if not avoided, 

could

 result 

in death or serious personal injury.

Indicates a hazardous 

situation that, if not avoided, 

could 

result 

in minor or moderate personal injury.

Indicates information 

considered important, but not hazard 
related (e.g. messages related to property 
damage). Please note that Safety Alert 
Symbol will 

not

 be used with the signal 

word.

DO: an illustration showing how 
the tool should be used.

DON’T: an illustration showing an 
incorrect way to use a tool.

2.1 Safety Precautions - Flange 

Spreading Wedges

Failure to observe and comply with 
the following precautions could result 
in death or serious personal injury. 
Property damage could also occur.

•  Read and completely understand the 

safety precautions and instructions 
in this manual before operating the 
Flange Spreading Wedges or preparing 
them for use. Always follow all safety 
precautions and instructions, including 
those that are contained within the 
procedures of this manual.

•  Ensure all hydraulic components are 

rated to a safe working pressure of 
700 bar (10 000 psi).

•  Do not overload equipment. The risk of 

hydraulic overloading can be minimised 
by using the Equalizer Hand Pump, 
which has a factory-set safety valve 
preventing the safe working pressure 
being exceeded. 

  WARNING

  CAUTION

 

NOTICE

  WARNING

Содержание EQUALIZER SWi5TE

Страница 1: ...L4390 Rev B 12 19 FLANGE SPREADING WEDGE SWi5TE SWi5TI AN ENERPAC BRAND ENGLISH EN Instruction Sheet...

Страница 2: ...NG WEDGE TOOL OPERATION 6 3 1 General Guidance 6 3 2 Flange Spreading 6 3 3 Flange Work 7 3 4 Safety Blocks 7 3 5 Flange Closure 7 3 6 Stepped Blocks 7 3 7 Handle 8 3 8 Lanyard 8 4 0 TOOL MAINTENANCE...

Страница 3: ...s and conditions of the product warranty Any misuse or alteration invalidates the warranty Observe all instructions as communicated in this manual When replacement parts are needed use only genuine Eq...

Страница 4: ...a degree or level of hazard seriousness The Signal Words used in this manual are WARNING CAUTION and NOTICE Indicates a hazardous situation that if not avoided will result in death or serious personal...

Страница 5: ...ith body parts Failure to observe and comply with the following precautions could result in minor or moderate personal injury Property damage could also occur Ensure components are protected from exte...

Страница 6: ...tools The access gap is the clearance between the surfaces onto which the wedge will apply its spreading force see fig 3 Place the tool into the access gap with the full width of the selected step ful...

Страница 7: ...load has been applied to them see fig 8 DANGER Fig 7 Fig 8 To use the smaller step of the safety block place the tool in the gap and actuate enough to relieve the load on the Safety Blocks In this way...

Страница 8: ...fig 12 Special caution should be exercised when working with a tool in this configuration Replace the handle immediately following the task 3 8 Lanyard The SWi tools are supplied with a secure anchor...

Страница 9: ...utors or service centres Equalizer parts have been engineered and manufactured to be fit for purpose Grease all moving parts by following the Lubrication Procedure prior to usage storage or transporta...

Страница 10: ...izer range of HP hydraulic hand pumps are fitted with a sealed bladder type reservoir system that allows for sub sea operation The SWi5TE is actuated by means of single acting spring return hydraulic...

Страница 11: ...jaws The hydraulic pressure is applied using an external hand pump enabling accurate control of the force applied Hand Pump Operation Consult the Instruction Manual for the Equalizer HP Hand Pump Actu...

Страница 12: ...e at the top Remove the four nuts holding the main handle and lift off Grip the refilling plug with pliers and extract it by pulling and twisting simultaneously Ensure the reservoir body is held down...

Страница 13: ...The SWi5TI Spreading Wedge uses a hydraulic cylinder to advance the wedge and spread the jaws The hydraulic pressure is applied using an integral hand pump enabling accurate control of the force appl...

Страница 14: ...side with the Oil Fill facing upwards fig 18 Fig 18 Fig 19 Fig 20 Replenish any missing hydraulic oil by pouring into the Oil Fill hole until excess spills over fig 19 fig 20 Sit the tool with the we...

Страница 15: ...dgehead 1 x Standard Safety Block 1 x Lanyard 1 x Moulded Plastic Carry Case with Protective Foam Insert Stepped Block Kit see fig 25 Product Code 1640016 01 1 x Pair of SWi5TE Stepped Block 2 x M6 CS...

Страница 16: ...Possible Cause Recommended Action There is an air lock within the hydraulic system Select Retract and prime to circulate oil around the system Possible Cause Recommended Action Insufficient oil in the...

Страница 17: ...ing a hammer and punch Refer to an approved Equalizer distributor for repair Hydraulic pressure slowly diminishes and the pump handle does not rise Possible Cause Recommended Action The release valve...

Страница 18: ...7 7 4 0 m m 2 9 1 5 8 0 m m 2 2 8 4 2 0 m m 1 6 5 2 4 0 m m 0 9 4 SMALL SAFETY BLOCK 9 6 0 m m 3 7 8 7 6 0 m m 2 9 9 LARGE SAFETY BLOCK Fig 26 163 54 38 22 4 50 79 63 47 29 245 5 295 5 35 5 9 5 SWi5TE...

Страница 19: ...m Access Gap A in SWi5TE S External Hydraulic 8 65 77 kN 4 102mm 0 16 4mm 1 97 50mm 11 4 5 17kg 19 1 8 66kg 22 8 x 13 4 x 7 1 579x340x180mm SWi5TE T External Hydraulic 8 65 77 kN 4 102mm 0 16 4mm 1 97...

Страница 20: ...AN ENERPAC BRAND www enerpac com 2019 Enerpac All Rights Reserved...

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