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3.0  REPAIR PROCEDURES

3.1  Pump Disassembly

1.  Fully relieve pressure in the pneumatic and hydraulic 

 

circuits. Disconnect hoses. Refer to maintenance 

preparation procedures in Section 8.1 of instruction sheet 

L4184.

2.  Remove cover assembly (Figure 1, Item 4) from pump 

assembly. Refer to procedure in Section 6.3 of instruction 

sheet L4184.

3.  Using a 3/4" [19 mm] box end wrench, disconnect the 

pipe-elbow connector (Figure 1, Item 1) from manifold 

assembly (Figure 1, Item 8).

4.  Using a 3/4" [19 mm] box end wrench, disconnect the 

pipe-elbow connector (Figure 1, Item 3) from piston rod 

assembly (Figure 1, Item 7).

5.  Remove elbow pipe from tank and manifold assemblies 

(Figure 1, Items 6 and 8).

6.  Using a 3/4" [19 mm] box end wrench, disconnect connector 

(Figure 1, Item 2) from tank assembly (Figure 1, Item 6).

7.  Repeat steps 3 through 6 for opposite side.
8.  Remove four screws (Figure 1, Item 5) from bottom of tank 

assembly (Figure 1, Item 6).

9.  Remove pump element subassembly (Figure 1, Item 7) 

from manifold and tank assemblies (Figure 1, Items 6 and 

8).

3.2  Pump Element Disassembly

1.  Place pump element subassembly in a non-marring vise.
2.  Remove four tie-rods (Figure 2, Item 2) from piston rod 

assembly (Figure 2, Item 1).

3.  Using a soft mallet, separate the end caps (Figure 3, Item 

1) from cylinder tube (Figure 3, Item 2).

4.  Using a soft mallet, drive piston rod (Figure 3, Item 3) out 

of the cylinder tube (Figure 3, Item 2).

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Figure 1, Pump Element Subassembly

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Figure 2, Tie Rod Removal (View 1 of 2)

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Figure 3, Tie Rod Removal (View 2 of 2)

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