Enerpac ATM-9 Скачать руководство пользователя страница 2

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1.0 RECEIVING INSTRUCTIONS

Visually inspect all components for shipping damage. 

Shipping damage is not covered by warranty. If 

shipping damage is found notify carrier at once. The 

carrier is responsible for all repair and replacement 

costs resulting from damage in shipment.

safety

 

first

Read all instructions, warnings and cautions carefully. 

Follow all safety precautions to avoid personal injury 

or property damage during system operation. Enerpac 

cannot be responsible for damage or injury resulting 

from unsafe product use, lack of maintenance or 

incorrect product and/or system operation. Contact 

Enerpac when in doubt as to the safety precautions 

and applications. To protect your warranty, use only 

ENERPAC hydraulic oil.

CAUTION

 is used to indicate correct operating or 

maintenance procedures and practices to prevent 

damage to, or destruction of equipment or other 

property

WARNING

 indicates a potential danger that requires 

correct procedures or practices to avoid personal 

injury.

2.0 SAFETY ISSUES

F

ailure to comply with the 

following cautions and warnings 

could cause equipment damage 

and personal injury.

IMPORTANT:

 Minimum age of the operator 

must be 18 years. The operator must have 

read and understood all instructions, safety 

issues, cautions and warnings before starting to operate 

the Enerpac equipment. The operator is responsible for 

this activity towards other persons.

WARNING:

 To avoid personal injury and 

possible equipment damage, make sure all 

hydraulic components withstand the 

maximum pressure of 10,000 psi [700 bar].

IMPORTANT:

 Minimize the risk of 

overloading. Use hydraulic gauges in each 

hydraulic system to indicate safe operating 

loads. It is your window to what is happening in the 

system.

WARNING:

 Do not overload equipment. 

Overloading causes equipment failure and 

possible personal injury.

CAUTION:

 Make sure that all system 

components are protected from external 

sources of damage, such as excessive heat, 

flame, moving machine parts, sharp edges and 

corrosive chemicals.

CAUTION:

 Avoid sharp bends and kinks 

that will cause severe back-up pressure in 

hoses. Bends and kinks lead to premature 

hose failure.

WARNING:

 Immediately replace worn or 

damaged parts with genuine Enerpac parts. 

Enerpac parts are designed to fit properly 

and withstand rated loads.

WARNING:

 Always wear safety glasses. The 

operator must take precaution against injury 

due to failure of the tool or workpiece

DANGER:

 Do not handle pressurized hoses. 

Escaping oil under pressure can penetrate 

the skin, causing serious injury. If oil is 

injected under the skin, see a doctor immediately.

WARNING:

 Never pressurize uncoupled 

couplers. Only use hydraulic equipment in a 

coupled system.

IMPORTANT:

 DO NOT lift hydraulic 

 

equipment by the hoses or couplers. Use 

the carrying handle or other means of safe 

transport.

We recommend the use of special loosening 

liquids or sprays. Enerpac hydraulic torque 

wrenches offer both square and hexagon 

drive units to loosen or tighten bolts and nuts. Enerpac 

offers nut splitters in case a nut can not be removed.

3.0 PRODUCT DESCRIPTION

The ATM-9 Alignment Tool is intended for use in typical 

maintenance and installation procedures. It allows the 

realignment of misaligned flanges within a 9 Ton [90 kN] 

physical capacity. For example, it may be used to assist 

in the replacement of ring and other type joints.

The ATM-9 is a hydraulically operated tool actuated 

by a hydraulic cylinder and hand pump. The maximum 

operating pressure is 10,000 psi [700 bar].

The use of these instructions will promote the safe use 

and maximum service life of the tool. All sections of this 

instruction sheet should be read prior to using the tool.

Содержание ATM-9

Страница 1: ...lle andre språk henviser vi til www enerpac com Para outros idiomas consulte www enerpac com 如需其他语言 请前往 www enerpac com Paragraph page 1 0 Receiving Instructions 2 2 0 Safety Issues 2 3 0 Product Description 2 4 0 Safety Information 3 5 0 List of Equipment 3 6 0 Misalignment Determination 3 7 0 Installation and Operation 4 8 0 Rotational or Twist Misalignment 5 9 0 Dismantling the ATM 9 5 10 0 Ins...

Страница 2: ...ARNING Do not overload equipment Overloading causes equipment failure and possible personal injury CAUTION Make sure that all system components are protected from external sources of damage such as excessive heat flame moving machine parts sharp edges and corrosive chemicals CAUTION Avoid sharp bends and kinks that will cause severe back up pressure in hoses Bends and kinks lead to premature hose ...

Страница 3: ...ol is installed and the resulting force is greater than the safe working load of the tool 5 0 LIST OF EQUIPMENT The tool set includes ATM 9 alignment tool with hydraulic cylinder Hydraulic hose 6 feet 1 8 m long P 142 hydraulic hand pump 3 8 inch NPTF couplers on hose cylinder and pump Ratchet and strap Instruction sheet Carrying case Note All hydraulic components are rated for 10 000 psi 700 bar ...

Страница 4: ... the end of the cylinder is in full contact with the surface of the higher flange 4 Attach the hook of the strap through one of the slots on the buckle located above the drop leg pad Place the hook of the ratchet through the other slot on the opposite side of the buckle Feed the end of the strap through the ratchet and tighten see Fig 6 Fig 5 Hydraulic Cylinder Wing Wing Lock Pin Fig 6 Ratchet S t...

Страница 5: ...re Follow steps 1 thru 5 in section 7 0 2 In the situation when both flanges are aligned but rotational misalignment is present the ATM 9 is used to push the flanges beyond alignment until one pair of bolt holes become parallel see point A in Fig 8 Fig 8 A 3 Insert the bolt into the bolt hole at point A and then release ATM 9 The load will transfer onto the inserted bolt 4 The ATM 9 can then be at...

Страница 6: ... grease or an equivalent good quality high load bearing grease Always ensure that the wing of the tool is grit free and that the rollers rotate freely and are well lubricated see Fig 13 This will enhance the tool s performance and help prolong its service life Clean inspect and lubricate the ATM 9 as described in the following steps STEP 1 Place tool flat on work bench STEP 2 Remove two spring pin...

Страница 7: ... to allow air to enter and leave the pump during use The cap should only be tightened fully when the tool is to be returned to the carrying case after use 3 With the air vent cap loose connect the pump to the tool with the hydraulic hose supplied within the carrying case 4 Stand the tool on a level surface hold the hydraulic pump above the tool close the release valve on the pump and prime the pum...

Страница 8: ... 8 9 10 12 13 14 15 16 17 18 19 20 TOOL ATM 2 ATM 4 ATM 9 CLASS S NPS 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 5 6 7 8 9 10 11 12 13 14 15 16 TOOL ATM 2 ATM 4 ATM 9 CLASS T NPS 1 2 3 4 1 1 1 4 1 1 2 2 2 1 2 3 3 1 2 4 4 1 2 5 6 7 8 9 10 11 12 13 TOOL ATM 2 ATM 4 ATM 9 CLASS 2K NPS 1 13 16 2 1 16 2 9 16 3 1 8 4 1 16 5 1 8 7 1 16 9 11 13 5 8 16 3 4 TOOL ATM 2 ATM 4 ATM 9 CLASS 3K NPS 1 13 16 2 1...

Страница 9: ...C ATM TOOL Note Models ATM 2 and ATM 4 shown for reference purposes only 17 0 RANGE OF APPLICATION TABLES Continued CLASS 150 NPS 3 4 1 1 1 4 1 1 2 2 2 1 2 3 3 1 2 4 5 6 8 10 12 14 16 18 20 24 TOOL ATM 2 ATM 4 CLASS 300 NPS 3 4 1 1 1 4 1 1 2 2 2 1 2 3 3 1 2 4 5 6 8 10 12 14 16 18 20 24 TOOL ATM 2 ATM 4 CLASS 400 NPS 3 4 1 1 1 4 1 1 2 2 2 1 2 3 3 1 2 4 5 6 8 10 12 14 16 18 20 24 TOOL ATM 2 ATM 4 AT...

Страница 10: ...ENERPAC ATM TOOL Note Models ATM 2 and ATM 4 shown for reference purposes only 17 0 RANGE OF APPLICATION TABLES Continued CLASS 150 TOOL NPS 2 1 2 3 3 1 2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 TOOL ATM 2 ATM 4 CLASS 300 TOOL NPS 2 1 2 3 3 1 2 4 5 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 TOOL ATM 2 ATM 4 ATM 9 CLASS 600 TOOL NPS 2 1 2 3 3 1 2 4 5...

Страница 11: ... 82 656 mm 3 22 82 mm DIMENSIONS MINIMUM EXTENSION MAXIMUM EXTENSION Note Weights shown are approximate WEIGHTS Tool with hydraulic cylinder and strap 33 3 lbs 15 1 kg Hand pump 5 3 lbs 2 4 kg Hydraulic hose 2 2 lbs 1 0 kg Carrying case 19 6 lbs 8 9 kg Gross weight of all items listed above 60 4 lbs 27 4 kg ...

Страница 12: ...www enerpac com ...

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