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TOC Analyzer CA78

Commissioning

Hauser

19

8  

Commissioning

8.1  

Function check 

Incorrect or improperly connected hose connections cause liquid to leak and can cause

damage!

Check all connections and ensure they have been established correctly.

In particular, check all hose connections to ensure they are secure and liquid cannot

escape.

Incorrect power supply will damage the device!

Ensure that the supply voltage matches the voltage indicated on the nameplate.

8.2  

Login procedure

1. Enter the four-digit ID (2199).
2. Press OK in the Login window.
3. Enter the four-digit PIN (9708).
4. Press OK in the Login window.

If you press the Enter key of a connected keyboard, or use the mouse to click on the

next line, these actions are not performed.

8.3  

Configuring the measuring device

8.3.1  

Performing the measurement

Before initial commissioning, a rinsing process (a measurement) must be performed

for at least 30 minutes. In the event of larger impurities and contamination, rinsing

(measurement) must continue until the same values are consistently displayed.

1. Press the 

Measure

 key in the main menu.

 A pop-up window opens.

2. Press the 

Yes

 key.

 The program starts by rinsing the system in order to prepare for the TOC

measurement.

3. Set the rinse time:

Open the 

Settings

 menu and set the rinse time →   27.

4. Change the time intervals:

Select the time intervals by pressing the appropriate key below the chart.

5. Display the history:

Press the 

Viewer

 key in the main menu.

 The 

Viewer

 menu is opened and the history is displayed →   22. This does not

interrupt the measurement.

6. Interrupt the measurement:

Exit the 

Measure

 menu, e.g. by switching to the 

Settings

 menu.

Once the rinsing process is finished, the measurement is started automatically. The TOC,

conductivity and temperature values are shown on the display. The measured values are

shown in the chart on the right-hand side. If the TOC or conductivity value exceeds the

configured limit value, the value is displayed in red. In addition, a warning is output via an

analog output (optional). The limit can be shown as a red line in the chart.

Содержание TOC Analyzer CA78

Страница 1: ...Products Solutions Services Operating Instructions TOC Analyzer CA78 Determination of total organic carbon TOC in the trace range Powerful compact device BA02219C 07 EN 01 21 00 71552244 2021 12 15...

Страница 2: ......

Страница 3: ...ctions 16 6 2 Connecting the analyzer 16 6 3 Ensuring the degree of protection 16 6 4 Post connection check 16 7 Operation options 17 7 1 Overview of operation options 17 7 2 Structure and function of...

Страница 4: ...If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injurie...

Страница 5: ...ty 10 S cm pH range neutral Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring system and is therefore not permitted The man...

Страница 6: ...ns and international standards have been observed 2 5 2 IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions The device is equipped wit...

Страница 7: ...g offers the best protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center 3 2 Product identification 3 2...

Страница 8: ...e is displayed in this window as well as the product documentation 3 2 3 Manufacturer address Endress Hauser Conducta GmbH Co KG Dieselstra e 24 D 70839 Gerlingen 3 3 Scope of delivery The scope of de...

Страница 9: ...3 1 Product design 1 Main switch 2 USB port 3 Display 4 Analog output 1 5 Analog output 2 6 Housing lock 7 Fluid inlet sample UNF 28 order option 8 Fluid inlet 1 UNF 28 9 Fluid inlet 2 UNF 28 order op...

Страница 10: ...pending on the selected option Pin 1 2 Provides an analog signal between 4 and 20 mA for the TOC measured value between 0 and the limit to be configured in the Settings menu Options 1 tab Pin 3 4 Prov...

Страница 11: ...put option or as an NC contact in the option with a group error message in the event of a power failure a reaction of the leak lamp or pressure sensor and if one of the two conductivity sensors is ove...

Страница 12: ...7 A0046932 3 Dimensions in mm in 5 1 2 Mounting options The analyzer is designed for bench top mounting and wall mounting The following graphic shows the location of the blind rivet nuts on the back o...

Страница 13: ...the installation work is completed and the media are connected Follow the instructions in the Electrical connection section 5 2 1 Mounting sequence Bench top mounting 1 Place the analyzer on an even...

Страница 14: ...s and the waste line of the TOC system It is important to keep the lines as short as possible and when shortening to cut them straight at a right angle with a hose cutter 5 Mount the customer specific...

Страница 15: ...TOC Analyzer CA78 Mounting Endress Hauser 15 2 Inspect all the hoses for any damage Replace damaged hoses...

Страница 16: ...quired designated use may be carried out on the device delivered Exercise care when carrying out the work Otherwise the individual types of protection Ingress Protection IP electrical safety EMC inter...

Страница 17: ...n options 3 1 2 A0047049 6 Operating elements 1 Main switch 2 USB port 3 Touch screen monitor 7 2 Structure and function of the operating menu The analyzer has the following menus Measure online Viewe...

Страница 18: ...ewer menu is opened All TOC measured values can be viewed via this menu Qualification Press the key The Qualification menu is opened Functions can be selected via this menu System Press the key The Sy...

Страница 19: ...rger impurities and contamination rinsing measurement must continue until the same values are consistently displayed 1 Press the Measure key in the main menu A pop up window opens 2 Press the Yes key...

Страница 20: ...art A0046943 7 Measurement over range limit Leak in the system If there is a leak in the system the analyzer stops the measurement automatically and closes valve 1 Once the leak has been found and eli...

Страница 21: ...reactor is needed LWARNING Radiation source with short wave UV radiation Improper handling can cause damage to eyes and skin Before working on the reactor always take the device out of service and dis...

Страница 22: ...est under Selected date 3 Select the file under Selected data file The selected information is shown in the chart on the right hand side The user can use the Chart or Table tabs to switch between disp...

Страница 23: ...ature beforehand If temperatures below 18 C are displayed at the start of the measurement the measurement must be stopped until the solutions have at least reached room temperature The optimum tempera...

Страница 24: ...o be used The calibration factor should be in the 0 11 0 21 ppb nS range Any deviations should be below 2 3 2 1 A0046948 14 Calibration curve 1 Factors and R2 2 Calibration curve 3 List of measured va...

Страница 25: ...and a pop up window appears asking the operator to connect the benzoquinone solution to INPUT 1 2 Connect the benzoquinone solution to INPUT 1 3 Close the pop up window by pressing the OK key The proc...

Страница 26: ...en C1 and C2 Temperatures T1 and T2 Access to the service area is via the Service key This area is password protected service password only for service technicians Change to the main menu 1 Press the...

Страница 27: ...on or off with the individual color keys Pressing the Reset key resets all the diagram curves 8 3 5 Settings You can configure device parameters in this menu License Enable licensing options Only for...

Страница 28: ...nt is stopped If a sufficient sample pressure is detected afterwards the measurement can be resumed with the Continue after error function switched on The limit values used can be configured in the Se...

Страница 29: ...e this option can be used to specify that the analog output signals should always remain at the last measured value when the measuring inputs change even if no measurement is currently active The foll...

Страница 30: ...t via the Continue after error setting 27 In conjunction with the trigger the system only starts the measurement if the corresponding input signal is also present 8 3 7 Shutdown procedure 1 Open the m...

Страница 31: ...d a USB stick with at least 8 GB of space are needed for the backup 1 Shut down the system entirely The main menu is displayed 2 Open the Viewer menu 3 Press the Online key to select the online data 4...

Страница 32: ...ion in minutes If NA is selected for a port in a step or if the list is completely full the sequence starts again with step 1 in the measuring mode so that the samples are monitored continuously The s...

Страница 33: ...s Hauser 33 9 Operation Reading off measured values The following measured values are displayed in the measuring screen of the analyzer TOC in ppb Conductivity display can be hidden as an option Tempe...

Страница 34: ...F fittings which are also used in chromatography are used as the fittings here These fittings consist of a suitable ferrule and a suitable screw connector referred to as a socket below made of PEEK Fe...

Страница 35: ...en prepared as explained above into a coupling 1 1 A0047338 25 Coupling 6 Screw the socket into the coupling and tighten it by hand A0047339 26 Screwing in the socket 10 2 Firmware history Date Versio...

Страница 36: ...e UV reactor Every 24 36 months Replace ballast for UV reactor Must only be performed by a service organization appointed by Endress Hauser Every 36 48 months Replace pump head Must only be performed...

Страница 37: ...the device 6 Open the hose fasteners 5 inside the pump housing 7 and remove the pump hose 8 from the hose fasteners 7 Open the hose clips 4 on the hose ends and remove the hosing 1 8 Turn the pump he...

Страница 38: ...s Dispose of broken or defective UV lamps as hazardous waste as they contain mercury The UV lamp in the reactor is used exclusively as a source of energy for oxidation The radiation intensity of the l...

Страница 39: ...set the operating time counter of the reactor This completes the installation of the new reactor Following a reactor replacement the new reactor must run in system mode for at least 20 minutes at norm...

Страница 40: ...and professional return of the device Refer to the website www endress com support return material for information on the procedure and conditions for returning devices 12 3 Disposal 12 3 1 Disposing...

Страница 41: ...ime this documentation was issued For accessories not listed here please contact your Service or Sales Center CA78 79 pressure reducer kit Supply pressure max 10 bar 145 psi adjustable output pressure...

Страница 42: ...a measurement The function is only available for 1 channel devices 14 2 Output Output signal Measuring channel 1 0 4 to 20 mA galvanically isolated Measuring channel 2 optional 0 4 to 20 mA galvanical...

Страница 43: ...UV reactor UV reactor with continuous function monitoring Calibration interval The device is calibrated on delivery It is recommended to perform a new calibration after replacing components in contac...

Страница 44: ...sure Max 0 5 bar 7 25 psi recommended 0 25 bar 3 62 psi Sample outlet Depressurized Sample quality Particle free Maximum conductivity of sample Max 2 S cm Order option max 10 S cm Sample supply 1 port...

Страница 45: ...aintenance 36 Maintenance effort 43 Maintenance interval 43 Maintenance schedule 36 Maintenance tasks 36 Manufacturer address 8 Materials 44 Maximum conductivity of sample 44 Measured error 43 Measure...

Страница 46: ...livery 8 Security IT 6 Settings 27 Shutting down 30 Signal inputs 42 Signal on alarm 42 Span 42 Spare parts 40 State of the art technology 6 Storage temperature 43 Structure and function of the operat...

Страница 47: ......

Страница 48: ...www addresses endress com 71552244 71552244...

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