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Users’ Manual 

ESM-40S High sensitivity settlement monitoring system 

 

 

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1  INTRODUCTION 

1.1  ESM-40S high sensitivity liquid level settlement system  

The Encardio-rite  model ESM-40S  liquid level settlement system is a precision settlement measuring 
system designed for remote measurement of small settlements at multiple spots or locations with high 
resolution. 
It employs a number of settlement monitoring sensors connected together with a common liquid line. Each 
settlement monitoring sensor is equipped with a low pressure, high sensitivity digital transducer (with SDI-
12 interface  or Modbus output)  to measure the liquid  head  with respect to the reservoir. One of the 
settlement measuring sensors in a system is installed near reservoir, at a stable reference location where 
either no significant settlement is expected or its elevation can be precisely determined by conventional 
surveying methods. Settlement of all other sensors are measured with reference to this reference sensor. 
In practice the liquid vessel of each settlement monitoring sensor in a system are connected together with 
a liquid line or tubing so the level of liquid in each sensor tries to find a common level. If any settlement 
monitoring sensor goes up relative to the reference sensor liquid drains out of the liquid chamber to 
maintain the common liquid level. Similarly, if any of the sensor goes down more liquid fills in the sensor 
liquid chamber thus raising the level of the liquid inside the sensor. A larger liquid reservoir chamber at the 
reference location is also connected to the common liquid line to supply or absorb the liquid draining in or 
out of the sensors due to their upwards or downwards movement thus keeping the common liquid level at 
more or less the initially fixed level. 
The digital sensors are supplied in two options - SDI-12 serial interface or Modbus (RS-485) output. The 
sensors are user friendly and convenient to configure. Encardio-rite model ESDL-30 datalogger can be 
used for remote automatic data collection from level sensors at desired intervals. Maximum distance of 
datalogger from the most distant SDI-12 settlement sensor can be up to 200 m. A maximum of 32 sensors 
can be used in a chain in case the output is Modbus and maximum distance from datalogger to remotest 
sensor can be 1.2 km. The datalogger has GSM/GPRS for wireless data transfer to central server (cloud 
or local) to provide near real time data at client’s desk.  
The ESM-40S liquid level settlement system can also be directly connected to RF Nodes and Gateway 
communication network for wireless data transfer.  
Real-time settlement/heave (deformation) profile helps in observing the behaviour of structural movement 
during and after construction and indicates potentially dangerous conditions that may adversely affect 
stability of the structure.  The authorities can learn about the slightest of change taking place instantly. This 
allows one to take timely decisions, increase safety, reduce project delays and be more cost effective. 

1.2  Conventions used in this manual  
WARNING!

  Warning messages calls attention to a procedure or practice, that if not properly followed 

could possibly cause personal injury. 

CAUTION:  

Caution messages calls attention to a procedure or practice, that if not properly followed may 
result in loss of data or damage to equipment. 

NOTE:

 

Note contains important information and is set off from regular text to draw the users’ attention. 

1.3  How to use this manual 

This users’ manual is intended to provide you with sufficient information for making optimum use of the 
precision liquid level settlement monitoring system in your application. The manual is divided into a number 
of sections. Each section contains a specific type of information. The index will help to quickly look for 
specific information, when required. 

Содержание ESM-40S

Страница 1: ...a P 91 522 2661039 42 Email geotech encardio com www encardio com International India Bhutan Bahrain Qatar UAE Morocco Greece Spain UK USA India Lucknow Delhi Kolkata Mumbai Chennai Bangalore Hyderaba...

Страница 2: ...allation of reservoir moisture trap 9 4 4 Installation of pressure gage and valve assembly 9 4 5 Installation of datalogger 10 4 6 Connecting the liquid line 10 4 7 Connecting the air vent line 11 4 8...

Страница 3: ...ied in two options SDI 12 serial interface or Modbus RS 485 output The sensors are user friendly and convenient to configure Encardio rite model ESDL 30 datalogger can be used for remote automatic dat...

Страница 4: ...allation work The intricacies involved in installation are such that even if a single essential but apparently minor requirement is ignored or overlooked the most reliable of instruments will be rende...

Страница 5: ...nt and changes in barometric pressure 2 2 Operating principle The settlement sensors are mounted at locations where settlement is to be monitored These are connected in series by a fluid filled tube a...

Страница 6: ...30 compact digital datalogger for remote online monitoring With ESDL 30 datalogger and its configuration software it is quite easy and fast to configure the whole system 2 3 ESM 40S 1 Settlement sens...

Страница 7: ...he reference sensor and another vent tube from the reservoir 2 6 ESM 40S 4 Fluid and air vent tubes 8 mm od tubes are used as fluid and air vent tubes Air vent tube is required to compensate the barom...

Страница 8: ...ter if the tubes are free of air bubbles The fluid mixture can be arranged locally by user or can be procured from Encardio rite separately The quantity required will depend on the total length of flu...

Страница 9: ...re required for installation of the settlement monitoring system Impact or percussion electric drill with 8 mm and 6 mm drill bit for drilling in concrete or masonry for fixing fasteners Cable Cutter...

Страница 10: ...all the level sensors of that particular measurement group can be fixed at the same elevation at the chosen locations The sensors are supplied with the mounting plate attached Mounting plate is design...

Страница 11: ...e little above the top of reservoir figure 4 6 Drill 6 mm dia x 50 mm deep holes Fix the moisture trap using the four fasteners provided in supply Connect the moisture trap to the reservoir with the d...

Страница 12: ...ded Expandable anchor HPS 1 6 15x40 Holes c c 204x82 ESDL 30 Datalogger Wall Cable from SDI 12 sensor Computer 12V power supply Figure 4 4 Mounting details for ESDL 30 datalogger installation on wall...

Страница 13: ...rvoir fluid line and sensors Once the complete system is installed fluid will be filled into the reservoir fluid line reference settlement sensor and all the installed settlement sensors It is recomme...

Страница 14: ...sensors 11 Repeat the cycle steps 1 to 10 till all the sensors are filled with fluid 12 Open air bleed screw of each sensor to remove trapped air Open it for 3 4 seconds and close it immediately CAUTI...

Страница 15: ...with a unique address which is represented by a single ASCII character This communication is achieved by digital communication along a single serial line The digital addressing system allows an SDI re...

Страница 16: ...he settlement sensor with Modbus RS 485 interface output requires 4 core bus cable Connection details to male and female connectors is shown in figure below 5 pin male connector Wiring diagram 5 2 4 1...

Страница 17: ...tput Data from the datalogger can be transmitted remotely to a central cloud server via cellular GSM GPRS network The datalogger is very easy to configure especially for ESM 40S sensors It provides da...

Страница 18: ...ng system Page 16 Connection detail is shown in figure below Battery should be placed in the datalogger after the connections have been successfully done Figure 6 2 Connection of SDI 12 three core cab...

Страница 19: ...nfiguration for model ESM 40S sensor with SDI 12 output is given below 1 Double click the ESDL 30 datalogger software icon on the Desktop The main screen of the application appears as displayed in fig...

Страница 20: ...ite for first time Figure 7 3 Select site to open 5 Click on Config Sensors tab and the select Smart Config Sensor as shown in figure below Figure 7 4 6 The screen as shown in figure 7 5 will appear S...

Страница 21: ...y settlement monitoring system Page 19 Figure 7 5 Figure 7 6 Smart config sensor screen 7 Screen as shown in figure 7 7 will appear Press Read button The application will fetch the information stored...

Страница 22: ...ensitivity settlement monitoring system Page 20 8 Press Monitor Sensor button The screen as shown in figure 7 9 will appear showing the values of settlement reading Parameter 1 and temperature reading...

Страница 23: ...te model ESDL 30 datalogger can also be used with an additional Modbus card if specifically ordered However maximum limit of Modbus seepage sensors that can be connected to this ESDL 30 datalogger ver...

Страница 24: ...example the most recent sensor reading is stored in a table This reading is presented in different formats in different sections of the table The register location and size of these variables is deta...

Страница 25: ...es 00 00 Register value Ch 1 Status 16 bit unsigned 00 Number of registers Hi bytes 3B 21 3E 1B Register value Parameter 32 bit Float 0 002460 06 Number of registers Lo bytes 00 00 Register value Ch 2...

Страница 26: ...ntenna a microcontroller sensor module that reads the sensor a wireless communication module that transmits the digital data to the gateway and a processor that controls the two modules It is a highly...

Страница 27: ...S 485 output option The sensor with Modbus RS 485 output will be connected to the RS485 port center one of the digital node as shown in figure below Figure 8 3 Connection of digital sensor with Modbus...

Страница 28: ...tion Table Marking on Standard Tape mm Reading Observed by Automatic level sensor mm Error mm 0 0 00 0 10 200 00 200 10 0 25 400 00 400 25 0 25 600 00 600 25 0 15 800 00 800 15 0 25 1000 00 1000 25 0...

Страница 29: ...d the most reliable of instruments will be rendered useless The warranty is limited to as stated herein Encardio rite is not responsible for any consequential damages experienced by the user There are...

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