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12430-11-1008

Page 19

DVC-35IP INTERMITTENT PILOT SYSTEM TROUBLESHOOTING SEQUENCE

START

IP SYSTEM TROUBLESHOOTING SEQUENCE

Turn OFF Gas Supply

Disconnect System Control

Harness

Set Thermostat to Call for

Heat

Check for Proper Voltage at

Control Harness (See InsetA-

Voltage Should be 24V

Between Thermostat and 24V

Common, and 24V Between

24VCommon and 24VHot.)

Plug Harness into SmartValve

Control

Wait for Internal Check Delay

(SV9501)

Igniter Warms UP and Glows

Red

Note: Igniter Will Cycle OFF

and Back ON Once During the

90 Second IgnitionTrial

Turn On Gas Supply

Pilot Burner Lights

MainValve Opens and

Main Burner Lights

System is Okay

Check

Line Voltage Power

Low Voltage Transformer

Limit Controller

Thermostat

Wiring

Unplug Pilot Burner Cable.

Measure Voltage at SmartValue HSI

Element Output (See Inset B) 24V

Nominal

Replace Igniter/Flame Rod

Assembly

Reconnect Pilot Burner Cable

Check that Pilot Gas is Flowing

Wait to Assure Pilot Gas Tubing is

Purged.

Measure Voltage Between 24V Hot

and 24V Common Leads to

SmartValve Control. Must Measure

at Least 19.5 VAC with Igniter

Powered. See Inset A to Identify

Proper Lead. This Check Must be

Done with the SmartValve Control

Connected and Igniter Powered.

Replace Igniter/Flame Rod

Assembly

Check that Pilot Flame Makes

Good Contact with Pilot Burner

Flame Rod

Check for Good Electrical

Connection Through the Pilot

Tubing

If Both of the Above are Good,

Replace Igniter/Flame Rod

Cycle Thermostat OFF and Back

ON

Main Burner Lights

YES

NO

NO

NO

NO

YES

YES

YES

Replace SmartValve Control

Reconnect Pilot Burner Cable

NO

Replace SmartValve Control

NO

Check Transformer and Line Volt

Supply

NO

Replace SmartValve Control

NO

SmartValve System Troubleshooting Sequence

Note: Before Troubleshooting, Become Familiar

with the Sequence of Operation

TM

INSET A

24 Volt

Thermostat

24

Volts

24 Volt

Common

24

Volts

24 Volt

Hot

EFT

Output

End View

of Control

Harness

Connector

INSET B

HSI

Terminals

Содержание DVC-35

Страница 1: ...hich can cause death or serious illness Installer Leave this manual with the appli ance Consumer Retain this manual for future refer ence Do not store or use gasoline or other amma ble vapors and liqu...

Страница 2: ...11 DVC 35SPP Standing Pilot Lighting Instructions 12 DVC 35IP Intermittent Pilot Lighting Instructions 13 Pilot Flame Characteristics 14 Main Burner Flame Characteristics 15 Wiring 15 16 Service and M...

Страница 3: ...quali ed service person More frequent cleaning may be required due to excessive lint from carpeting bedding materials etc It is imperative that control compartments burners and circulating air passage...

Страница 4: ...scaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify i...

Страница 5: ...iredinaccordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certi ed 3 SIGNAGE Ametalorplasticidenti cationplateshallbe permanently mounted to the exterior...

Страница 6: ...i ed agency means any indi vidual rm corporation or company which either in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b...

Страница 7: ...aller for installation or relocation Compounds used on threaded joints of gas piping shall be resis tant to the action of lique ed petroleum gases The gas lines must be checked for leaks by the instal...

Страница 8: ...4 19mm and maxi mum wall depth is 10 254mm The maximum wall depth may be extended to 19 483mm using the model DV 1190 extended ue kit The use of tubes not supplied by the manu facturer results in unsa...

Страница 9: ...in cabinet side and attach the register with 2 10 x 1 25mm provided screws 9 Installation of SOR 1 is completed Side outlet kit SOK 1 10 254mm boot assembly with reg ister for warm air discharge into...

Страница 10: ...nace installed on the wall the 6 152mm diameter inlet tube and the 4 102mm diameter ue outlet tube are to be marked and cut using the following procedure 1 Attach 6 152mm diameter air inlet tube onto...

Страница 11: ...installed on a uniform outside wall When the wind comes from any angle up down or from either side it must hit the vent cap equally over both the air inlet and the ue outlet portions of the vent Any w...

Страница 12: ...er front panel 5 Turn gas control knob clockwise to OFF 6 Wait ten 10 minutes to clear out any gas Then smell for gas including near the oor If you smell gas STOP Follow B in the safety information ab...

Страница 13: ...s been under water Immediately call a quali ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water OPERATING INSTRU...

Страница 14: ...lights a pilot that in turn lights the main burner The gas valve used in this system is a step opening which opens at a lower pressure for ignition and then steps to a full inlet pressure of 4 H2 O p...

Страница 15: ...bsence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with three prong grou...

Страница 16: ...W PILOT OUTLET WIRING TO 24 V THERMOSAT TO 24 V COMMON ON TRANSFORMER TO 24 V HOT ON TRANSFORMER IGNITOR PILOT ASSY IP MODEL GAS VALVE AND WIRING L2 NEUTRAL L1 HOT 120 VAC MOTOR FAN SWITCH 120VAC 40 V...

Страница 17: ...knob for being in the Pilot position 2 Check pilot adjustment for being full open counterclockwise to open 3 If gas is available in the supply tubing the pilot ori ce and or pilot burner is probably...

Страница 18: ...Call for Heat Ends Flame Signal Lost Pilot Valve Ignition OFF Wait for Flame Signal to Disappear Pilot Valve Closes Ignition OFF Main Pilot Valves Close Flame Lost More Than 5 Times in One Call for H...

Страница 19: ...er Cable Check that Pilot Gas is Flowing Wait to Assure Pilot Gas Tubing is Purged Measure Voltage Between 24V Hot and 24V Common Leads to SmartValve Control Must Measure at Least 19 5 VAC with Ignite...

Страница 20: ...DV 1246 MOTOR MOUNTING BRACKET 44 DV 1239 BURNER BRACKET 13 R 1536 BUSHING 45 UH 810 TRANSFORMER MOUNTING BRACKET SPP ONLY 14 R 1499 RUBBER GROMMET 4 REQUIRED 45 UH 452 TRANSFORMER MOUNTING BRACKET I...

Страница 21: ...12430 11 1008 Page 21 PARTS VIEW...

Страница 22: ...ms Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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