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Empire Comfort Systems GATEWAY 3500, Инструкция по установке и эксплуатации

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Installation 

and Operation 

Manual

MOBILE

HOME

Printed in Canada

Safety tested according to   

ULC S627, UL 1482 and  

UL 737 standards by an 

accredited laboratory.

CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN 
LOCAL AREA.

READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD STOVE. FAILURE TO FOLLOW THESE 
INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.

READ AND KEEP THIS MANUAL FOR REFERENCE

46100A

2019-06-12

US Environmental Protection 

Agency phase II certified wood 

stove compliant with 2020 

cordwood standard.

GATEWAY 3500

(WB35FS model)

PEDESTAL VERSION ONLY

Содержание GATEWAY 3500

Страница 1: ...TALLATION INSPECTION REQUIREMENTS IN LOCAL AREA READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD STOVE FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE BODILY INJUR...

Страница 2: ......

Страница 3: ...about restrictions and installation inspection requirements in your local area A building permit might be required for the installation of this stove and the chimney that it is connected to It is als...

Страница 4: ...Drying Time 16 4 Operating the Stove 17 4 1 Blower Operation 18 4 2 The Use of a Fire Screen 18 5 Burning Wood Efficiently 18 5 1 First Use 18 5 2 Lighting Fires 19 5 3 Combustion Cycles 20 5 4 Rekind...

Страница 5: ...onnector 41 Appendix 1 Legs Installation 43 Appendix 2 Pedestal Installation 46 Appendix 3 Door Overlay Installation 48 Appendix 4 Decorative Panels 49 Appendix 5 Optional Step Top Add On Installation...

Страница 6: ...Page 6 Installation and Operation Manual Gateway 3500 ENGLISH CERTIFICATION PLATE...

Страница 7: ...efore opening the loading door NEVER USE GASOLINE LANTERN FUEL NAPHTHA FUEL OIL MOTOR OIL KEROSENE CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS OR AEROSOLS TO START A FIRE IN THIS STOVE KEEP ALL SUCH LIQ...

Страница 8: ...d maximum burn time may vary subject to location in home chimney draft heat loss factors climate fuel type and other variables The recommended heated area for a given appliance is defined by the manuf...

Страница 9: ...ULC S627 10 North south ends of the logs visible East west sides of the logs visible 11 Mobile homes Canada or manufactured homes USA The US Department of Housing and Urban Development describes manuf...

Страница 10: ...3 Dimensions 2 3 1 Stove Dimensions with Queen Anne Legs 28 1 8 714mm 14 1 8 357mm 8 1 8 206mm 6 150mm Figure 1 Top View 27 3 4 706mm 18 1 2 469mm 12 1 4 310mm 32 1 8 817mm 30 1 8 766mm 23 1 2 597mm...

Страница 11: ...NGLISH 2 3 2 Stove Dimensions with Straight Legs 28 1 8 714mm 14 1 8 357mm 8 1 8 206mm 6 150mm Figure 4 Top View 12 1 4 310mm 18 1 2 468mm 28 1 2 725mm 32 1 8 817mm 24 5 8 625mm 30 1 8 766mm 24 1 4 61...

Страница 12: ...way 3500 ENGLISH 2 3 3 Dimensions with pedestal 28 1 8 714mm 14 1 8 357mm 8 1 8 205mm 6 150mm Figure 7 Top View 26 1 4 666mm 18 1 2 468mm 12 1 4 310mm 32 813mm 21 1 2 545mm 30 1 2 774mm 34 864mm 24 5...

Страница 13: ...al Gateway 3500 ENGLISH 2 3 4 Combustion Chamber Dimensions 19 483mm 9 7 8 249mm Figure 10 Door Opening 22 7 8 581mm 20 1 8 510mm 12 7 8 326mm 5 16 8mm 3 16 5mm Figure 11 Front View Combustion Chamber...

Страница 14: ...such as sand and quartz that are combined in such a way to form a high temperature glass Ceramic glass cannot be recycled in the same way as normal glass so it should not be disposed of with regular h...

Страница 15: ...used is in the correct moisture content range of 15 to 20 Refer to the following section of suggestions on preparing fuelwood and judging its moisture 3 Fuel Good firewood has been cut to the correct...

Страница 16: ...es loading the stove very difficult The most common standard length of firewood is 16 400 mm 3 3 Piece Size Firewood dries more quickly when it is split Large unsplit rounds can take years to dry enou...

Страница 17: ...acks form at the end of logs The wood turns from white or cream colored to grey or yellow Two pieces of wood struck together sounds hollow The face of a fresh cut feels warm and dry The moisture conte...

Страница 18: ...and LO the heat sensor will make the blower start automatically when the stove is hot enough and will make it stop when the stove has cooled down Therefore the blower speed control can be left at the...

Страница 19: ...or slightly ajar Once the fire has ignited the door can be closed with the air control still fully open When the kindling is almost completely burned standard firewood pieces can be added Do not leave...

Страница 20: ...e in the area can be cooler when the household is active and it can be warmer when it is inactive Wood burns best in cycles A cycle starts when a new load of wood is ignited by hot coals and ends when...

Страница 21: ...e firebox since it will affect the proper operation of the appliance The best time to remove ash is in the morning after an overnight fire when the heater is relatively cold but there is still a littl...

Страница 22: ...arallel to each other diagonally in the firebox and lay two more across them in the other direction Open the air control fully and only reduce the air after the wood is fully flaming This kind of fire...

Страница 23: ...of the stove to heat demand for space 5 7 5 Logs Orientation In a relatively square firebox the wood can be loaded north south ends of the logs visible or east west sides of the logs visible North sou...

Страница 24: ...ormal conditions the door glass should stay relatively clear If the firewood is dry enough and the operating instructions in this manual are followed a whitish dusty deposit will form on the inner sur...

Страница 25: ...adhesive backed woven fibreglass The gasket must be centred on the edge of the glass 1 Follow the steps of the previous section to remove the glass Remove the old gasket and clean the glass thoroughl...

Страница 26: ...et groove 3 Apply a bead of approximately 3 16 5 mm of high temperature silicone in the door gasket groove Starting from the middle hinges side press the gasket into the groove The gasket must not be...

Страница 27: ...the hotter the fire the less creosote is deposited and weekly cleaning may be necessary in mild weather even though monthly cleaning may be enough in the coldest months Contact your local municipal or...

Страница 28: ...WALL CEILING AND ROOF MUST BE MAINTAINED 7 2 Regulations Covering Stove Installation When installed and operated as described in these instructions this wood stove is suitable for use as a freestandin...

Страница 29: ...e than the minimum clearance figures given The clearances to combustible walls may be slightly different in Canada and the U S A and may also differ depending on whether single or double wall flue pip...

Страница 30: ...2 mm E 24 632 mm 24 632 mm F 18 457 mm 18 457 mm F 17 451 mm 17 451 mm 8 1 1 With Heat Shield AC02710 or AC0276214 APPLIANCE CLEARANCES WITH DOUBLE WALL PIPE CONNECTOR DISTANCES13 FROM DOUBLE WALL PIP...

Страница 31: ...30 mm 72 1 830 mm 8 1 5 With Heat Shield AC02710 or AC02762 and Lowered Ceiling15 APPLIANCE CLEARANCES WITH DOUBLE WALL PIPE CONNECTOR DISTANCES16 FROM PIPE CONNECTOR WITH DOUBLE WALL PIPE CONNECTOR C...

Страница 32: ...TOR WITH DOUBLE WALL PIPE CONNECTOR Canada USA Canada USA A 10 254 mm 10 254 mm D 14 375 mm 14 375 mm B 19 483 mm 19 483 mm E 29 759 mm 29 759 mm C 10 254 mm 10 254 mm F 20 527 mm 20 527 mm 8 1 8 Mobi...

Страница 33: ...ntirely of steel iron bricks tiles concrete slate glass or a combination of these materials Materials corresponding to ASTM E136 and UL 763 are considered to be non combustible materials with the exce...

Страница 34: ...t ignite or lose adhesive qualities at temperatures likely to be encountered Mounting hardware which extends from the shield surface into combustibles may be used only at the edges of the shield Mount...

Страница 35: ...Page 35 Installation and Operation Manual Gateway 3500 ENGLISH...

Страница 36: ...ible material on non combustible board spaced out at least 1 25 mm by non combustible spacers 50 18 457 mm 33 24 610 mm Ceramic tiles or equivalent non combustible material on non combustible board wi...

Страница 37: ...t least 5 130 mm Canada only or no more than 7 180 mm is permitted if it allows the proper venting of combustion gases and that such application is verified and authorized by a qualified installer Oth...

Страница 38: ...ng must be installed and sealed with silicone adhesive 9 1 3 Masonry Chimney The stove may also be connected to a masonry chimney provided the chimney complies with the construction rules found in the...

Страница 39: ...ulate fewer creosote deposits and will be unaffected by cold temperatures or harsh winds Outside chimneys will lead to cold back drafting when there is no fire in the stove slow kindling of new fires...

Страница 40: ...e supply of combustion air for a wood stove is from the room in which it is installed Room air is already preheated so it will not chill the fire and its availability is not affected by wind pressures...

Страница 41: ...es straight up from the stove to the base of the chimney with no elbows Straight assemblies are less likely to cause problems like smoke roll out when the door is opened for loading They are also more...

Страница 42: ...stallation must allow expansion elbows in assemblies allow for expansion straight assemblies should include an inspection wrap with one end unfastened or a telescopic section Minimum upward slope towa...

Страница 43: ...LATION 1 Remove the door the firebricks and the ash plug from the stove if desired 2 Put the stove on its back Remove and dispose of the two freight supports D Keep the nuts C and washers B for step 4...

Страница 44: ...ual Gateway 3500 ENGLISH 3 Install the legs E on the legs supports F Secure with the washers G and nuts H supplied with the leg assembly E F H G 4 With the nuts C and washers B removed in step 1 secur...

Страница 45: ...cover J with screws K and nuts L J K L 6 Put the stove on its legs install the ash drawer included with the kit Put back the firebricks the ash plug and the door on the stove See step 1 The baffle and...

Страница 46: ...ration Manual Gateway 3500 ENGLISH Appendix 2 PEDESTAL INSTALLATION 1 Remove the door the firebricks and the ash plug from the stove if desired 2 Install the pedestal B on the stove and screw it in pl...

Страница 47: ...the fresh air panel D with the screws C the air control cover E with the screws F and install the ash drawer G Put back the bricks the spacers the ash plug and the door on the stove See step 1 C D F...

Страница 48: ...3 DOOR OVERLAY INSTALLATION Position the overlay A on the door frame and secure it in place from behind using the nuts B To ease the installation do not tighten the nuts until they are all installed...

Страница 49: ...ENGLISH Appendix 4 DECORATIVE PANELS To remove the decorative panel C remove the screws D and push forward on the panel to unhook it from the bracket E Once the panels are removed remove the decorati...

Страница 50: ...wood stove can be equipped with an optional step top add on It accumulates heat and increase the airflow 4 Remove the air deflector A Keep the screws B 5 Assemble the step top C with the new deflector...

Страница 51: ...proved stove requires the installation of a fresh air intake kit A and an insulated fresh air intake pipe HVAC type must meet ULC S110 or UL 181 class 0 or class 1 B sold separately Refer to air intak...

Страница 52: ...to the door opening 3 Lean the upper part of the fire screen against the top door opening making sure to stove the top fire screen brackets behind the primary air deflector 4 Lift the fire screen upwa...

Страница 53: ...he stove 1 Remove the backplate by cutting the knockouts with pliers Micro joint Knockout 2 Screw the blower A in place using the screws B included in the installation manual Ensure that the blower s...

Страница 54: ...er It allows the fan to operate only when the stove is hot enough See the instructions provided with the thermodisc for more details Screw the thermodisc C with the screws D provided on the back of th...

Страница 55: ...Then lift and insert the left end of the tube into the rear left channel 2 Align the notch in the left end of the tube with the key of the left air channel hole Using a Wise grip hold the tube and loc...

Страница 56: ...Page 56 Installation and Operation Manual Gateway 3500 ENGLISH Note that secondary air tubes A can be replaced without removing the baffle board B and that all tubes are identical B A...

Страница 57: ...57 Installation and Operation Manual Gateway 3500 ENGLISH Appendix 11 MOBILE HOME INSTALLATION For a stove on a pedestal remove the plugs N and screw the base on the floor with the proper hardware O...

Страница 58: ...TS LIST A DETAIL A 2 1 3 4 5 6 7 12 13 11 9 8 62 47 14 15 16 17 18 5 19 20 21 22 25 23 24 26 27 28 29 31 31 31 32 31 31 31 29 31 29 31 31 31 30 30 30 30 31 31 31 31 31 31 31 29 30 33 34 48 49 51 27 50...

Страница 59: ...8 X 8 BLACK DOOR GASKET KIT 1 11 30101 SPRING TENSION PIN 5 32 X 1 1 2 L 1 12 SE70900 GATEWAY 3500 DOOR GLASS 1 13 AC06400 3 4 FLAT X 6 BLACK SELF ADHESIVE GLASS GASKET 1 14 PL70780 RIGHT GLASS FRAME...

Страница 60: ...AKE KIT FOR WOOD STOVE ON PEDESTAL 1 49 WP3BL PEDESTAL KIT 1 50 PL70837 AIR CONTROL COVER 1 51 SE70820 ASH DRAWER ASSEMBLY 1 52 WLQ3BL BLACK CAST IRON QUEEN ANNE LEGS WITH ASH DRAWER 1 52 WLQ3BN BRUSH...

Страница 61: ...ow The manufacturer at its discretion may decide to repair or replace any part or unit after inspection and investigation of the defect The manufacturer may at its discretion fully discharge all oblig...

Страница 62: ...NOTES...

Страница 63: ......

Страница 64: ...Systems Inc 918 Freeburg Avenue Belleville IL 62220 618 233 7420 www empirecomfort com Manufactured by Stove Builder International inc 250 rue de Copenhague St Augustin de Desmaures Qc Canada G3A 2H3...

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