EMP WP120 12V Скачать руководство пользователя страница 10

 

Installation 

 

© 2021 EMP Inc. 

10 

Installation 

WARNING: To avoid serious personal injury, possible death, or damage to the vehicle, disconnect the 

power  supply,  main negative battery cable,  and/or switch off  the battery disconnect switch  before 

installation or servicing. When working on or near the electric components, ensure battery power is off or 

lock out vehicle ignition, so the system cannot activate unexpectedly. 

WARNING: To avoid burn injuries, allow time for the engine to cool to a safe working temperature 

before removing or installing any components. 

CAUTION: To avoid potential damage to the wiring and/or hoses, route all wires and hoses away from 

any sharp edges, moving objects, and heat sources. 

CAUTION: All wires should be secured every 12–18 inches and anywhere motion could result in wires 

rubbing against any other surface. All zip ties must be placed over wire loom/convoluted tubing and not 

over bare wires. 

Environment 

Environment cleanliness is crucial to pump life. The WP120 is fully submersible. Shielding may be required to 

ensure debris does not enter the weep hole. If you have any questions regarding your installation contact EMP. 

Orientation 

The WP120 is shown below in the standard orientation. The pump is orientation specific and must be installed 

per EMP guidelines. If you have any questions regarding pump orientation please contact EMP. 

 

Pump Orientation 

Plumbing 

Pump Inlet must be plumbed using 25.4mm (1.0 inch) diameter hose 

and/or thin-walled tubing from the fluid supply to the pump inlet. 
Deviations from the recommended  plumbing must meet the inlet 

requirements specified in the installation manual. 

CAUTION: Localized high spots in the plumbing may cause 

air to be trapped in the pump causing the pump to be air locked. 

The result of air trapped in the pump is loss of prime and no fluid 

moving resulting in water seal damage or potential system 

component damage. 

CAUTION: EMP warranty does not cover seal damage due to 

low lubrication. 

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Содержание WP120 12V

Страница 1: ...E 5 17 21 New Release ECN6212 9970137016 Rev A 05 17 2021 2021 EMP Inc 1 Quick Start Guide WP120 Electric Water Pump This manual is effective for consumer installations of EMP WP120 water pumps OEM in...

Страница 2: ...achined Products Inc reserves the right to change the content of this manual at any time without notice 2021 EMP Inc 2 Engineered Machined Products Inc 2701 North 30th Street Escanaba MI USA 49829 Pho...

Страница 3: ...Fluid Contacting Parts 7 Operating Limits 7 Identification 8 EMP Water Pump Model Codes 9 Installation 10 Environment 10 Orientation 10 Plumbing 10 System Fill Procedure 11 Wiring 12 Electrical Connec...

Страница 4: ...damaged or be made unsafe by the operation maintenance or repair procedures that you choose Additional Information Access https www emp corp com support for service software service bulletins service...

Страница 5: ...and their operation are important before the removal or disassembly of any component WARNING Make sure the equipment cannot move before doing any work or diagnostic procedures on the EMP component sy...

Страница 6: ...rpm 1000 rpm Mechanical Component Construction Cast Aluminum Cast Aluminum Component Weight 6 2 lbs 2 8 kg 6 2 lbs 2 8 kg Electrical Input Voltage 9 16 V DC 14 V Nominal 18 32 V DC 28 V Nominal Opera...

Страница 7: ...Water Seal Faces Carbon Silicon Carbide Yes 13 1 Water Seal Stamping AISI 304 Yes 14 1 Bellows Cup HNBR Yes 15 1 Spring AISI 302 Yes Operating Limits Temperature Limitations Maximum Fluid and Ambient...

Страница 8: ...ed to the component The serial number can be used to trace the component hardware configuration software calibration the date of manufacture and manufacturing data The product identification label is...

Страница 9: ...andard See manual for definition 10 Suffix Denotes model variation 3 Communication L PWM Omit for CAN 7 I O A Address Input C Temperature Input B Address or Temp Input Specified in Calibration P Press...

Страница 10: ...ted tubing and not over bare wires Environment Environment cleanliness is crucial to pump life The WP120 is fully submersible Shielding may be required to ensure debris does not enter the weep hole If...

Страница 11: ...must verify all WP120 fluid contacting parts are compatible with system components and the coolant selected for the application 5 For best results cooling system materials coolant working life operat...

Страница 12: ...ch or through a thermal switch This line will draw less than 10 mA of current All switches on this line can be sized based on this amperage requirement This input should be fused close to the source t...

Страница 13: ...l run in an on off single speed manner The speed at which the component will run will be the pre configured default speed EMP also provides a Power Hold option which can keep the controller running fo...

Страница 14: ...l connector See the table below for specified grease amounts Reference Quantities Grease Description 1 25 g Delphi 7 Way Connector 7 way Mating Connector NOTE All cavities in the mating connector must...

Страница 15: ...When power is on and ignition enable is on the component will run in an on off single speed manner The speed at which the component will run will be the pre configured default speed NOTE For assistanc...

Страница 16: ...p and ensure weep holes are not clogged by debris Check wires for wear or frayed insulation Ensure all electrical connections are tight Annually Ensure connections are tightened to proper torque ratin...

Страница 17: ...EMP Link data link adapter 3640036049 available together in diagnostic kit 7500038004 The Service Suite User Guide and Tutorial including connection and control instructions is embedded in the softwar...

Страница 18: ...ormats Verify that the proper component CAN address is being used Suspected water pump seal leak Reference Service Bulletin Electric Water Pump Inspection and Diagnostic Procedures EMP document 991008...

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