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Wire Connections

 

 

9970002204

, REV E, 4/16/2012

 

© 2011 EMP 

13 

Controller Connectors 

 

  The  pump  controller  has  two  connectors:  a 

four-cavity connector for power, ground and 
ignition  and  a  six-cavity  connector  for  use 
only  when  the  pump  is  operating  via  CAN 
communication.  The  6  pin  Deutsch  DTM 
connector  must  be  blocked  off  if  CAN  or 
serial control is not used.      

  The  connector  terminals  are  greased  with 

dielectric  grease.    Dow  Corning  DC-4 
dielectric grease is recommended.   

  If  it  becomes  necessary  to  un-mate  the 

connectors,  clean  the  terminals  and  re-
apply dielectric grease before re-mating.   

  Gold-plated terminals should be used in the 

mating  connectors  including  power  and 
ground. 

Wire Connections 

 

CAUTION: 

  The 6 pin Deutsch DTM connector must be 

blocked  off  if  CAN  or  Serial  control  is  not 
used. 

  Wiring  and  electrical  harness  must  not  rub 

on a sharp edge. 

  Wiring  and  electrical  harness  must  not 

make  contact  with  a  hot  surface.  There 
should  be  5"  minimum  clearance  from 
extreme heat such as the exhaust. 

  Wiring  and  electrical  harness  should  be 

supported at least every 18" to 20". 

  Do  not  pinch  any  wiring  or  electrical 

harnesses. 

  See  the  online  Technical  documentation  or 

call  EMP  Technical  Support  for  detailed 
information 

about 

CAN 

and 

Serial 

implementation and messaging. 

Follow the Schematic in this Manual for proper 
installation of the wiring kit.  If installing without 
the wiring kit: 

1.  Run a 12 AWG wire from cavity 3 of the 

4-way  Deutsch  connector  on  the  pump 
controller  to  a  battery  feed  with  a  30A 
fuse. 

2.  Run a 12 AWG wire from cavity 2 of the 

4-way  Deutsch  connector  on  the  pump 
controller to a good ground. 

3.  Run  a  wire  from  cavity  4  of  the  4-way 

Deutsch  connector  on  the  pump 
controller  to  a  5  amp  fused  ignition 
source or 5 amp fused switch depending 
on  desired  operation  (see  wiring 
diagram). 

4.  Put a cavity plug in cavity 1 of the 4-way 

Deutsch  connector  on  the  pump 
controller. 

5.  Insert 4-way Deutsch connector into the 

pump controller. 

6.  Put cavity plugs in all 6 cavities of the 6-

way  Deutsch  connector,  install  the 
wedge  lock  in  the  mating  side  of  the 
connector and insert into 6 pin cavity on 
pump controller. 

Controlling Pump with CAN 

 

  Pump speed can be controlled and 

status information is available through 
the CAN interface.  Address information 
and structure of the CAN Command and 
Status messages can be found on the 
EMP website under support/product 
documentation section. 

  If CAN communication is lost pump 

reverts to programmed DFS (default 
speed) 

  In the absence of CAN the pump will run 

at DFS 

 

LPE Rev A, 2-May-2013

Содержание E2512A

Страница 1: ...002204 REV E 4 16 2012 2010 EMP WP29 Installation Manual WP29 Electric Water Pump Part Number Serial Number s 1030002xxx All LPE Rev A 2 May 2013 E2512A Installation Manual E2512A WP29 Electric Water...

Страница 2: ...ted periodically While great care is taken in compiling the information contained in this manual EMP cannot assume liability for losses of any nature arising from any errors and or omissions The infor...

Страница 3: ...e Locations Bolt Spacing 6 Mounting Screws 7 Material Listing of Major External and Fluid Contacting Parts 7 Operating Range 9 Rated Environmental Conditions 9 Electrical Specifications 10 Parts List...

Страница 4: ...he text as follows WARNING THIS SYMBOL IS USED TO MAKE YOU AWARE OF AN UNSAFE CONDITION HAZARD OR PRACTICE THAT CAN RESULT IN PERSONAL INJURY OR DEATH CAUTION THIS SYMBOL IS USED TO ALERT YOU TO A CON...

Страница 5: ...4 16 2012 2011 EMP 5 Product Safety Warnings 0 123 4 5 6 2 3 7 8999 979 A block off plug is supplied with this pump for use when this connector is not used traditional on off control wiring configurat...

Страница 6: ...Specifications 9970002204 REV E 4 16 2012 2011 EMP 6 Specifications Dimensions Hole Locations Bolt Spacing LPE Rev A 2 May 2013...

Страница 7: ...18 8 Stainless Steel 4 1 Volute Cast Aluminum 413 YES 5 1 Impeller Internal 304 Stainless Steel YES 6 1 Shaft 1020 Carbon Steel YES 7 1 Product Label M 714 8 2 Connector Dupont Zytel Nylon 70G33L 7 6...

Страница 8: ...to the housing of the pump See below Part Information Location The label containing the part information is located on the outside surface of the pump Label Details Figure 1 Part Label Date Code Seria...

Страница 9: ...9 0 4 699 0 4 89 0 4 89 0 Rated Environmental Conditions Table 2 Environmental Conditions Note If Controller Operating Temp exceeds 266f 130c the pump will shut off and stay off until the temperature...

Страница 10: ...65826 2 The pump shuts down when the internal controller temperatures reaches 130 C at this point the pump will stop running until the internal controller temperature drops below 125c Once the safe va...

Страница 11: ...or WP29 connections 1370001077 DTM Connector 6 Pin Service Parts Kit 1370001078 DTP Connector 4 Pin Service parts Kit Drawings for wiring kits can be found at http www emp corp com support documents a...

Страница 12: ...t entry of water or dirt which will result in damage to the pump A block off plug EMP P N 3250001030 can be purchased or one can be fabricated from the Deutsch parts listed in the table Figure 3 On Of...

Страница 13: ...EMP Technical Support for detailed information about CAN and Serial implementation and messaging Follow the Schematic in this Manual for proper installation of the wiring kit If installing without the...

Страница 14: ...Installation 9970002204 REV E 4 16 2012 2011 EMP 14 Installation Pump Orientation Preferred Orientation View From Front of Pump Acceptable Orientation LPE Rev A 2 May 2013...

Страница 15: ...ctions and blockages to prevent cavitation Pump Inlet must be plumbed using 1 0 Dia hose or thin walled tubing Up to 1 length of 0 75 dia is permissible Deviations from this requirement must be approv...

Страница 16: ...Troubleshooting 9970002204 REV E 4 16 2012 2011 EMP 16 Troubleshooting 1 1 1 F G 3 1 1 1 1 123 1 123 D 4 123 123 LPE Rev A 2 May 2013...

Страница 17: ...WP29 PN 1030002xxx Flow rate vs pump rise 12vdc 0 5 10 15 20 25 30 0 5 10 15 20 25 Pressure psi Flow GPM flow GPM...

Страница 18: ......

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