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48

Getting Started

CG Drives & Automation, 01-6142-01r2

Examples of reservoir shapes and levels

Following are examples of different reservoir shapes and 
levels required.

Fig. 65 With a uniform shape, only one level /area is required 

as the area is the same.

Fig. 66 With this shape, 4 levels and areas are required.

5.5.6

Overflow level switch 

runtime

If there is an overflow level switch connected to digital in on 
either Master or Follower unit (not to mix up with “[3A21] 
Overflow” level) consider changing the minimum run time 
in menu “[3A14] RnTimeOFsw” when switch is activated. 
Default is 0 minutes implying only run when activated.

[3A14] RunTimeOFsw
Number of minutes to run after overflow switch is activated.

5.6

Copy to follower

In case of a Master and Follower system it is now time to 
copy parameters to the follower. On a “Standalone” system 
skip this part.

Navigate to menu “[21F] CopyToFlw” or press the toggle 
button.

1. Make sure the drives are in stopped mode.

2. Set to “Copy” and press Enter.

3. Verify that “Done” emerge after a while.

5.7

Test run

Now the configuration is finished; time to test that 
everything works as expected.

Sump level

Sump level is shown in menu “[7411] Sump level” (and by 
default as first row in [100] menu). 

Navigate to menu “[7411] Sump level” or press toggle 
button and make sure the current sump water level 
displayed corresponds to actual level in the sump.

Auto/Off/Manual switches

Make sure the external Auto/Off/Manual switches are set in 
correct position and connected correctly as described in 
chapter 4.3 page 29.

1. Set both switches in “Off” position.

2. Go to menu “[746] Pump mode” on the Master AC 

drive. In this menu the mode for the switches are shown.

3. Make sure “Off” is shown for both switches in this 

menu. 
In case not “Off” is shown for both switches, make sure 
the switches are in correct position and connected 
correctly. Also inspect the configuration in menu “[52X] 
DigIn X” where X is the digital input number.

4. Turn the Auto/Off/Manual switch to Manual for one of 

the pumps. The corresponding pump should start and 
“[746] Pump mode” should change to “Manual” for the 
corresponding pump (the other pump should stay in 
“Off” state). Test both pumps. Switch both switches 
back to “Off”

.

5. Change both switches to Auto. 

6. “[746] Pump mode” should change to “Auto” mode

.

Verify “Auto mode” operation

In “Auto” pump mode the pump should start when “[7411] 
Sump level” has reached "[7412] ActStartLvl” (that should 
be same as configured “[3A22] Start level" unless “[3B2] 
Start lvl Δ” is configured). Monitor how the pump decreases 
the level and eventually comes to a stop when “[7411] Sump 
level” goes below “[3A23] Stop level”.

P1

P2

[3A31]Level 1

[3A22]

[3A23]

[3A32]Area 1

Stop Level

Start Level

P1

P2

[3A31]Level 1

[3A33]Level 2

[3A35]Level 3

[3A37]Level 4

[3A22]

[3A23]
Stop Level

Start Level

[3A38 ]Area 4

 [3A36]Area3

[3A32]Area 1

[3A34]Area 2

Содержание FLD48-003-54

Страница 1: ...Emotron FlowDrive Waste water pumping AC drive Emotron FLD48 52 69 frame sizes B F FA F69 and C2 F2 FA2 0 75 200 kW Installation Getting started instruction...

Страница 2: ......

Страница 3: ...142 01 Edition r2 Date of release 26 03 2018 Copyright CG Drives Automation Sweden AB 2015 2018 CG Drives Automation Sweden AB retains the right to change specifications and illustrations in the text...

Страница 4: ......

Страница 5: ...RCD is allowed on the supply side of this product Use RCD of 300 mA minimum EMC Regulations In order to comply with the EMC Directive it is absolutely necessary to follow the installation instruction...

Страница 6: ...capacitors from the motor and the motor outlet Precautions during Autoreset When the automatic reset is active the motor will restart automatically provided that the cause of the trip has been removed...

Страница 7: ...ter configuration 46 5 6 Copy to follower 48 5 7 Test run 48 5 8 Engage Auto Tune program to optimize energy consumption 49 5 9 Configuration of additional features optional 49 6 EMC and standards 51...

Страница 8: ...4 CG Drives Automation 01 6142 01r2...

Страница 9: ...truction manual the abbreviation AC drive is used to indicate the complete variable speed drive as a single unit With help of the index and the table of contents it is easy to track individual functio...

Страница 10: ...ty The warranty applies when the equipment is installed operated and maintained according to instructions in this instruction manual Duration of warranty as per contract Faults that arise due to fault...

Страница 11: ...our homepage to mark out the position of the fixing holes Fig 2 AC drive mounting model 003 to 293 2 2 1 Cooling Fig 2 shows the minimum free space required around the AC drive for the models 003 to...

Страница 12: ...018 Frame size B Fig 5 Emotron FLDModel 48 52 003 to 018 Frame size B example with optional CRIO interface and D sub connectors Table 4 Dimensions connected to Fig 3 12 5 kg 26 5 lb C D F G 13 mm x2 0...

Страница 13: ...ke resistor and control Table 5 Dimensions connected to Fig 6 and Fig 8 24 kg 53 lb C D F G 13 mm x2 E B A 7 mm x4 0 27 in 0 51 in Gland M25 026 031 Glands M20 Glands M32 026 031 M32 037 046 M40 037 0...

Страница 14: ...resistor and control Table 6 Dimensions connected to Fig 10 and Fig 12 NOTE Glands for size B C and D are available as option kit 32 kg 71 lb F G B A 7 mm x4 0 27 in C D 13 mm x2 E 0 51 in Glands M20...

Страница 15: ...60 kg C D F H A B E G 124 132 lb 16 mm x3 0 63 in 9 mm x6 0 35 in Cable glands M20 Cable flexible leadthrough 17 42 M50 11 32 M40 0 67 1 65in 0 43 1 2 in Cable flexible leadthrough C D F H A B E G 74...

Страница 16: ...48 293 Frame size F2 and 48 365 Frame size FA and FA2 C H D A B E G 53 kg F 16 mm x3 0 63 in 9 mm x6 0 35 in 117 lb 68 kg 150 lb D E 16 mm x3 0 63 in 9 mm x6 0 35 in A B C H F G Table 8 Dimensions co...

Страница 17: ...installed condensation can form on it Allow the AC drive to become fully acclimatised and wait until any visible condensation has evaporated before connecting the mains voltage 3 1 1 Remove open fron...

Страница 18: ...fuses in accordance with local regulations and the nominal input current of the drive See table 35 page 66 PE conductor cross sectional area shall for cable size 16mm2 6 AWG be equal to the used phas...

Страница 19: ...ze C2 Fig 26 Mains and motor connection model 061 074 frame size D L1 L2 L3 DC DC R U V W EMC gland Screen connec of motor cables PE L1 L2 L3 DC DC R U V W PE EMC gland Screen connection of motor cabl...

Страница 20: ...onnections model 48 365 Size FA and FA2 with the optional terminals for DC DC and Brake principle drawing L1 L2 L3 DC DC R U V W PE M a i n s M o t o r for brake resistor cables option Strainrelief an...

Страница 21: ...a separate PE conductor should be used to establish this Use heat resistant cables 75 C 167 F or higher Dimension the cables and fuses in accordance with the nominal output current of the motor See t...

Страница 22: ...s necessary An alternative method is to connect the AC drive housing to the mounting plate with as short a length of litz wire as possible Try to avoid interruptions in the screening wherever possible...

Страница 23: ...ppropriate coils Switching in motor cables Switching in the motor connections is not advisable In the event that it cannot be avoided e g emergency or maintenance switches only switch if the current i...

Страница 24: ...s Table 11 Stripping lengths for mains motor brake and earth cables Model Frame size Mains cable Motor cable Brake cable Earth cable a mm in b mm in a mm in b mm in c mm in a mm in b mm in c mm in a m...

Страница 25: ...B Recommended screen length for Motor and brake cables is approximate 35 mm 1 4 in Table 12 Distances from the cable clamp to the connection bolts for mains motor brake and earth cables for frame siz...

Страница 26: ...ning torque Nm FLD 003 54 B 0 5 10 1 2 1 4 0 5 10 1 2 1 4 1 5 16 2 6 Copper Cu 75 C FLD 004 54 FLD 006 54 FLD 008 54 FLD 010 54 FLD 013 54 FLD 018 54 FLD48 025 20 C2 4 25 2 4 25 2 4 25 4 3 FLD48 030 2...

Страница 27: ...FLD48 365 20 FA2 Table 13 Cable connector range and tightening torque for Emotron FLD48 and FLD52 according to IEC ratings Model Frame size Cable cross section connector range Cable type Mains and mo...

Страница 28: ...0 6 11 5 20 6 23 Copper Cu 75 C FLD 004 54 FLD 006 54 FLD 008 54 FLD 010 54 FLD 013 54 FLD 018 54 FLD48 025 20 C2 12 4 18 12 4 18 12 4 38 FLD48 030 20 FLD48 036 20 FLD48 045 20 FLD48 058 20 FLD 026 54...

Страница 29: ...functions Motor I2 t type 231 and Motor I2 t current 232 3 6 Motors in parallel t is possible to have motors in parallel as long as the total current does not exceed the nominal value of the AC drive...

Страница 30: ...26 Installation CG Drives Automation 01 6142 01r2...

Страница 31: ...safety reasons do not make changes while the mains supply is on Fig 38 Control board layout WARNING Always switch off the mains voltage and wait at least 7 minutes to allow the DC capacitors to discha...

Страница 32: ...igOut 2 FlowLinkOut Analogue inputs 2 AnIn 1 Level sensor 3 AnIn 2 Off 4 AnIn 3 Off 5 AnIn 4 Off Analogue outputs 13 AnOut 1 14 AnOut 2 Relay outputs 31 N C 1 Relay 1 output Trip active when the AC dr...

Страница 33: ...low state Do not activate the signal at this point 4 Connect a communication cable between Master terminal 10 DigIn3 and Follower terminal 21 DigOut2 as in Fig 40 Only if Master Follower 5 Connect a c...

Страница 34: ...2 DigIn 3 DigIn 6 DigOut 2 DigIn 8 0 VDC 0 VDC Table 18 Terminals and description of functions Stand alone Master Follower Terminal Name Description Terminal Name Function Menu Analogue inputs 2 AnIn...

Страница 35: ...C AnOut 1 AnOut 2 DigOut 1 DigOut 2 Personal protection alarm Pos Nr Function Terminal Description Menu Default setting Customer setting 1 Level sensor 2 AnIn 1 511 Level sensor 2 Flow sensor 4 AnIn 3...

Страница 36: ...ow sensor 3 Auto Off Manual switch Master Master 8 DigIn 1 521 Flow ManRun Master 9 DigIn 2 522 Flow AutoRun 4 Personal protection switch Master 16 DigIn 4 524 Off PP Timer 5 Autoreset enabling Master...

Страница 37: ...8 frame size C2 NOTE The screening of control signal cables must comply with the immunity levels given in the EMC Directive reduction of noise level NOTE The control cables must be separated from moto...

Страница 38: ...size E F FA and F69 principle drawing Fig 49 Connecting the control signals FLD model 48 142 to 48 365 frame size E2 F2 and FA2 principle draw ing DC DC R U V PE L3 L2 L1 Control signals Screen clamp...

Страница 39: ...tching form a source of interference emission for a measurement signal from for example a pressure sensor Therefore it is advised to separate wiring and screening to reduce disturbances 4 4 5 Screenin...

Страница 40: ...sted This is certainly to be recommended if screening cannot be used By twisting the wires the exposed areas are minimised This means that in the current circuit for any possible High Frequency HF int...

Страница 41: ...l the parameters 5 1 1 Different control panels There are different control panels available for Emotron FlowDrive Contol panel with Two lines LCD display available for Emotron FlowDrive IP54 and IP2X...

Страница 42: ...ameters which are dependent on other parameters For example if the speed reference is 500 and the maximum speed value is set to a value below 500 this will be indicated with on the display If the mini...

Страница 43: ...to your specific application Add a menu to the toggle loop 1 Go to the menu you want to add to the loop 2 Press the Toggle key and keep it pressed while pressing the key Delete a menu from the toggle...

Страница 44: ...e different areas in the display are described below Fig 60 The display Area A Shows the actual menu number 3 or 4 digits Area B Menu name or heading Except in menus 100 mode 8 characters field Area C...

Страница 45: ...is area could indicate or see further information in the Instruction manual Area L Signal values shown in menu 100 12 characters field Area M Preferred read out value chosen in menu 110 Area N Shows i...

Страница 46: ...n following way During editing preferred view will not be displayed and the cursor will appear blinking to the left See also below 5 3 3 Fault logger As real time clock is available line 2 will show t...

Страница 47: ...e 931 Actual time displayed as HH MM SS Adjustable setting Date 932 Actual date displayed as YYYY MM DD Adjustable setting Weekday 933 Display of actual weekday read only 5 3 5 LED indicators The symb...

Страница 48: ...jacent to these entry points should also be configured 211 Language Select language and supply voltage 3A11 Drive Conf Configuration of AC drive Standalone Master Follower 221 Motor Volts Motor config...

Страница 49: ...u 211 211 Language Set preferred language 2 Now navigate to Mains supply voltage 21B and set supply voltage according to the actual drive supply voltage used 5 4 3 Set FlowDrive configuration In FlowD...

Страница 50: ...with a range of 5 or 10 meters is used See also Fig 64 page 47 Regarding more advanced functions please refer to the separate Software instruction manual 5 5 4 Set sump levels Set the desired levels f...

Страница 51: ...s calculated 0 902 2 54 m2 Example with rectangular reservoir Level X m Area A x B m2 Level 1 0 m Area 1 A 1 20 m B 0 50 m area 1 is calculated 1 20 x 0 50 0 60 m2 Level 2 0 50 m Area 2 A 1 20 m B 0 5...

Страница 52: ...ent sump water level displayed corresponds to actual level in the sump Auto Off Manual switches Make sure the external Auto Off Manual switches are set in correct position and connected correctly as d...

Страница 53: ...752 BEP progress as a percentage When finished the result can be seen in the following parameters 349 BEP Speed The frequency where it is most efficient to pump at 94X Flow log 1P Log of outflow and...

Страница 54: ...n be activated at any time and will be performed as soon as the start level is reached NOTE 1 Running pumps below their normal stop level might cause the pump to overheat NOTE 2 Problems might emerge...

Страница 55: ...p must be activated This STOP may not be implemented with the help of a AC drive or its input output signals Category 1 Controlled STOP Stopping until the motor has come to rest after which the mains...

Страница 56: ...52 EMC and standards CG Drives Automation 01 6142 01r2...

Страница 57: ...nal Control panel with Bluetooth communication available for connection with cellphone or tablet 7 2 Options for the control panel Mounting cassette blank panel and straight RS232 cable are available...

Страница 58: ...de in oscilloscope mode Please contact CG Drives Automation sales for further information 7 6 I O Board Each I O option board 2 0 provides three extra relay outputs and three extra isolated digital in...

Страница 59: ...e checking status and feedback of driver circuits and IGBT s To enable the AC drive to operate and run the motor the following signals should be active Inhibit input terminals 1 DC and 2 DC on the Saf...

Страница 60: ...he contacts connections To monitor the Enable function the selection RUN on a digital output can be used For setting a digital output e g terminal 20 in the example Fig 107 please refer to section 10...

Страница 61: ...1 Inhibit Inhibit driver circuits of power conductors DC 24 V 20 30 V 2 Inhibit 3 NO contact relay K2 Feedback confirmation of activated inhibit 48 VDC 30 VAC 2 A 4 P contact relay K2 5 GND Supply gr...

Страница 62: ...lter selection guide 7 14 Liquid cooling AC drive modules in frame sizes E O and F69 T69 are available in a liquid cooled version These units are designed for connection to a liquid cooling system nor...

Страница 63: ...0 min Frame size Rated current A Power 230V kW Power 230V HP Power 400V kW Power 460V HP FLD48 025 20 30 25 5 5 7 5 11 15 C2 FLD48 030 20 36 30 7 5 10 15 20 FLD48 036 20 43 36 7 5 10 18 5 25 FLD48 045...

Страница 64: ...1 5 2 FLD48 006 54 7 2 6 0 1 1 1 5 2 2 3 FLD48 008 54 9 0 7 5 1 5 2 3 3 FLD48 010 54 11 4 9 5 2 2 3 4 5 FLD48 013 54 15 6 13 0 2 2 3 5 5 7 5 FLD48 018 54 21 6 18 0 4 5 7 5 10 FLD48 026 54 31 26 5 5 7...

Страница 65: ...10 min Frame size IP class Rated current A Power 525V kW Power 575V HP Power 690V kW FLD52 003 54 3 0 2 5 1 1 B IP 54 wall mounted FLD52 004 54 4 8 4 0 2 2 FLD52 006 54 7 2 6 0 3 FLD52 008 54 9 0 7 5...

Страница 66: ...kohm current 11 bits sign 1 type 1 LSB fsd 1 LSB Digital Input voltage Max input voltage Input impedance Signal delay High 9 VDC Low 4 VDC 30 VDC 3 3 VDC 4 7 kohm 3 3 VDC 3 6 kohm 8 ms Control signal...

Страница 67: ...higher than the maximum ambient temperature The following calculation is made to select the correct AC drive model Derating is possible with loss in performance of 1 C 0 55 degree F Derating will be 5...

Страница 68: ...0 13 8 16 4 x 8 x 7 9 12 5 27 6 026 to 046 C 440 512 x178x292 17 3 20 2 x 7 x 11 5 24 52 9 061 to 074 D 545 590 x 220 x 295 21 5 23 2 x 8 7 x 11 5 32 70 6 90 to 109 E 950 x 285 x 314 37 4 x 11 2 x 12...

Страница 69: ...ree from corrosive materials Chemical gases class 3C2 Solid particles class 3S2 Vibrations According to IEC 600068 2 6 Sinusodial vibrations 10 f 57 Hz 0 075 mm 0 00295 ft 57 f 150 Hz 1g 0 035 oz Alti...

Страница 70: ...13 11 3 16 M32 16 25 M32 13 18 018 15 6 20 025 22 25 12 16 mm 0 55 0 63 in 026 22 25 M32 15 21 mm 0 59 0 83 in M25 030 26 35 16 20 mm 0 63 0 79 in 031 26 35 M32 15 21 mm 0 59 0 83 in M25 036 31 35 20...

Страница 71: ...1 26 in Cable flexible leadthrough or M40 opening 69 17 42 mm 0 67 1 65 in Cable flexible leadthrough or M50 opening 205 178 200 48 52 mm 1 89 2 05 in 52 56 mm 2 05 2 2 in 44 48 mm 1 73 1 89 in 210 1...

Страница 72: ...026 22 25 AJT25 48 030 26 30 AJT30 48 031 26 30 AJT30 48 036 31 35 AJT35 48 037 31 35 AJT35 48 045 39 45 AJT45 48 046 40 45 AJT45 48 058 50 60 AJT60 48 061 52 60 AJT60 48 072 64 80 AJT80 48 074 65 80...

Страница 73: ...nalogue output 15 Common Signal ground 0 V output 16 DigIn 4 Off 0 8 24 VDC digital input 17 DigIn 5 Off 0 8 24 VDC digital input 18 DigIn 6 Overflow level switch optional 0 8 24 VDC digital input 19...

Страница 74: ...70 Technical Data CG Drives Automation 01 6142 01r2...

Страница 75: ...rpm 226 Motor Poles 4 227 Motor Cos Cos NOM 228 Motor Vent Self 229 Motor ID Run Off 22A Motor Sound F 22E Motor PWM 22E1 PWM Fswitch 3 00 kHz 22E2 PWM Mode Standard 22E3 PWM Ran dom Off 22H Phase ord...

Страница 76: ...art AutoT Off 3A42 LoadMonTune Yes 3A43 BEP samples 5 3A44 BEP step 2Hz 3A45 MeasType Off Factory setting Customer 3B0 Functions 3B1 Flush start 3B11 Flush time 10s 3B12 Flush speed 50Hz 3B2 Start lvl...

Страница 77: ...arm 5min 440 User trips 441 User trip 1 4411 Action 1 No action Factory setting Customer 4412 Delay 1 0s 4413 Active pol 1 High 4414 Autoreset 1 Off 4415 Trip name 1 User defined 4416 Trip text 1 User...

Страница 78: ...5337 AnOut1 VaMax 0 534 AnOut2 FC Current 535 AnOut2 Setup 4 20mA 536 AnOut2 Advan 5361 AnOut 2 Min 4mA 5362 AnOut 2 Max 20 0mA 5363 AnOut2Bipol 20 0mA Factory setting Customer 5364 AnOut2 FcMin Min...

Страница 79: ...00 660 Counters 661 Counter 1 6611 C1 Trig Off 6612 C1 Reset Off 6613 C1 High Val 0 6614 C1 Low Val 0 6615 C1 DecTimer Off 6619 C1 Value 0 Factory setting Customer 662 Counter 2 6621 C2 Trig Off 6622...

Страница 80: ...8114 Shaft Power 8115 El Power 8116 Current Factory setting Customer 8117 Output volt 8118 Frequency 8119 DC Voltage 811A IGBT Tmp 811B PT100 1 2 3 812 Speed 8121 VSD Status 8123 Warning P2 8124 DigI...

Страница 81: ...B3 94C Freq XX x Hz submenus 94C1 94C3 94D Freq XX x Hz submenus 94D1 94D3 94E Freq XX x Hz submenus 94E1 94E3 94F Freq XX x Hz submenus 94F1 94F3 94G Freq XX x Hz submenus 94G1 94G3 94H Freq XX x Hz...

Страница 82: ...78 Menu List CG Drives Automation 01 6142 01r2...

Страница 83: ......

Страница 84: ...CG Drives Automation Sweden AB M rsaregatan 12 Box 222 25 SE 250 24 Helsingborg Sweden T 46 42 16 99 00 F 46 42 16 99 49 www emotron com www cgglobal com CG Drives Automation 01 6142 01r2 2018 03 26...

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