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MECHANICAL ASSEMBLY

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Version 1.1.0

M3 x 8 mm screw

Result

Содержание i3 Metal Motion

Страница 1: ...ASSEMBLY INSTRUCTIONS Documentation version 1 1 0...

Страница 2: ...2 Version 1 1 0 INTRODUCTION...

Страница 3: ...tech com Anthony BERNA Photographics credits Pictures and 3D representations made by eMotion Tech http www emotion tech com Sources http reprap org wiki reprap Licenses i3 Metal Motion CC BY NC SA 4 0...

Страница 4: ...t 9 G Hexagon kit 10 H Cables and extensions 10 I Other 10 MECHANICAL ASSEMBLY 11 LCD screen 12 Electronic board 13 IEC connector 14 Reset button 16 Y axis part 1 17 Stabilized power supply 19 Y axis...

Страница 5: ...extruder to take off or engage the filament with a simple fingers pressure Manual extrusion of the filament made by a molded wheel to have a very sharp flow No clearances or empty space on the path of...

Страница 6: ...ity Safety can be improved by Housing protection Smoke detector Electrical safety The power supply provided is labelled CE The power supply is protected against short circuit and do not need any modif...

Страница 7: ...2 x Rod 8 x 360 mm 1 x Frame 2 x Reinforcement 1 x Y axis carriage 1 x Y axis plate 1 x Z axis carriage right side 1 x Z axis carriage left side 1 x X axis carriage B Mechanical parts 2 x 8 mm lead sc...

Страница 8: ...5 x M3 nut 15 x 3 mm x height 3 mm spacer 5 x 3 mm x height 5 mm spacer 5 x 3 mm x height 10 mm spacer 13 x 3 mm washer 2 x GT2 pul ley 2 x GT2 belt 2 x Idler pulley kit C 3D printed parts 1 x Fan duc...

Страница 9: ...r 1 x 3 cm fan 1 x Power supply 1 x EBoard 1 x IEC connector 1 x Reset button 1 x Body extruder 1 x Mobile extruder 1 x M5 x 12 mm knurled screw 1 x Driving wheel 1 x 693zz bearing 1 x Spring 1 x Cali...

Страница 10: ...ease 1 x bag of zip ties 1 x 20 mm motor s cable 2 x 50 mm motor s cable 1 x Thermistor 1 x Heater cartridge 1 x Blue endstop 4 x Power supply cable 1 x Reset button 2 x IEC On Off cable 1 x IEC VCC c...

Страница 11: ...MECHANICAL ASSEMBLY 11 Version 1 1 0 MECHANICAL ASSEMBLY...

Страница 12: ...LCD screen on the lower part Needed parts Lower part LCD screen LCD button 4 x M3 x 12 mm screw 4 x 3 x H5 spacer 4 x M3 nut M3 x 12 mm 3 x H5 spacer M3 nut LCD screen Lower part Result Result LCD bu...

Страница 13: ...sion 1 1 0 ASSEMBLY OF THE ELECTRONIC BOARD Target mount the electronic board on the lower part Needed parts Lower part eMotronic board 4 x M3 x 8 mm screw 4 x 3 x H3 spacer M3 x 8 mm screw eMotronic...

Страница 14: ...ion of the two cables of the IEC connector Needed parts Lower part IEC connector 2 x Short strap cable Short strap cable IEC connector Insulated pod Green cable GND Red cable phase Black cable neutral...

Страница 15: ...MECHANICAL ASSEMBLY 15 Version 1 1 0 IEC connector Clips Result Target mount the IEC connector on the lower part...

Страница 16: ...MECHANICAL ASSEMBLY 16 Version 1 1 0 ASSEMBLY OF THE RESET BUTTON Target mount the reset button on the lower part Needed parts Lower part Reset button Result Reset button Button nut...

Страница 17: ...ing 4 x M3 x 8 mm screw 1 x M3 x 12 mm screw 2 x M2 5 x 8 mm screw 2 x 3 x H3 spacer 4 x 3 mm washer The grub screw must be in contact with the flat part of the axis M3 x 8 mm screw do not tighten the...

Страница 18: ...MECHANICAL ASSEMBLY 18 Version 1 1 0 RESULT The motor must be positioned towards the front of the machine...

Страница 19: ...L ASSEMBLY 19 Version 1 1 0 ASSEMBLY OF THE POWER SUPPLY Target mount the power supply on the lower part Needed parts Lower part Power supply 4 x M4 x 6 mm screw Result M4 x 6 mm screw Power supply or...

Страница 20: ...part 2 Target mount rods bearing blocks and holders on the lower part Needed parts Lower part 4 x Y axis rod holder 2 x 8 x 360 mm rod 3 x Linear bearing block 8 x M3 X 20 mm screw 8 x 360 mm rod 1 l...

Страница 21: ...MECHANICAL ASSEMBLY 21 Version 1 1 0 Block s orientation M3 X 20 mm screw...

Страница 22: ...MECHANICAL ASSEMBLY 22 Version 1 1 0 RESULT...

Страница 23: ...Target mount the different elements of the Y axis carriage Needed parts Lower part Y axis carriage Y axis belt holder 3 x M3 spacer 2 x M3 X 20 mm screw 12 x M4 x 6 mm screw Belt holder orientation R...

Страница 24: ...MECHANICAL ASSEMBLY 24 Version 1 1 0 Result M4 x 6 mm screw...

Страница 25: ...he Y axis belt with the carriage and the lower part Needed parts Lower part GT2 pulley Place the carriage like this Place the belt around the pulleys like illustrated below Turn over the machine to ac...

Страница 26: ...MECHANICAL ASSEMBLY 26 Version 1 1 0 RESULT Tension the belt by hand without forcing it by pushing the motor outwards and tightening the 4 screws...

Страница 27: ...E Y Target mount the heating plate of the Y axis on the machine Needed parts Lower part Y axis plate Heating patch 3dBedFix patch 3 x M3 x 8 mm countersunk heah screw Chamfer top face Nothing undersid...

Страница 28: ...xis plate Remove the adhesive protection of the heating patch 3M inscription side Fix the heating patch on the lower side of the Y axis plate pay attention to the orientation of the cable The cables m...

Страница 29: ...HANICAL ASSEMBLY 29 Version 1 1 0 Make 4 loops with 4 zip ties through the eight holes as shown below Move the board closer to the assembly Heating plate Cable Prepare 4 zip ties loops Cable orientati...

Страница 30: ...MECHANICAL ASSEMBLY 30 Version 1 1 0 Pass the plate s cables in the zip ties loops Make sure the cable does not exceed from the right side of the plate Tighten the zip ties to hold the cable...

Страница 31: ...rew Result If the 3dBedFix patch is not already fixed to the heating plate apply it by removing the 3M adhesive protection first Be carefull the adhesive is very strong Result Make sure that the cable...

Страница 32: ...E Target mount the different parts of the right side Z carriage Needed parts Z axis carriage right side 1 x NEMA 17 motor 2 x endstop 1 x GT2 pulley 1 x LMH bearing 5 x M3 x 8 mm screw 4 x M2 5 x 8 mm...

Страница 33: ...MECHANICAL ASSEMBLY 33 Version 1 1 0 Endstop lamella orientation M2 5 x 8 mm screw Endstop Result Endstop with long lamella Endstop with long lamella...

Страница 34: ...n 1 1 0 M3 x 8 mm screw Nema motor Result GT2 pulley Result Do not tighten the motor fixing screws for the moment Motor s connector The grub screw must be in contact with the flat part of the axis Fla...

Страница 35: ...different parts of the left side Z carriage Needed parts Z axis carriage left side Idler pulley 623 zz bearing 1 x LMH bearing 2 x M3 x 8 mm screw 1 x M3 x 12 mm screw 3 x H3 spacer M3 x 8 mm screw L...

Страница 36: ...3 heater cartridge into the heating block 4 grub screw in the heating block Caution If the thermistor goes out of the hot end your printer could be damaged 2 3 4 1 check that the screw is gently tigh...

Страница 37: ...CAL ASSEMBLY 37 Version 1 1 0 Result Heater cartridge Thermistor Important make sure that the red shrink sleeves on the cartridge cables are properly protecting the metal parts and preventing short ci...

Страница 38: ...exagon bracket Hexagon printhead X axis carriage 1 x Extruder body 1 x Extruder mobile 1 x LMH bearing 1 x Driving wheel 1 x 693 zz bearing 1 x Spring 2 x M2 5 x 8 mm screw 10 x M3 x 8 mm screw 5 x M3...

Страница 39: ...ANICAL ASSEMBLY 39 Version 1 1 0 Result X belt holder M3 x 8 mm Result X carriage 3 cm fan M3 x 12 mm screw Notch for cable fan passage Orientation fan cable fan Stator face non visible Rotor side vis...

Страница 40: ...MECHANICAL ASSEMBLY 40 Version 1 1 0 Extruder mobile M5 x 22 mm knurled screw 3 mm washer supplied in the bag 693 zz bearing M3 x 8 mm screw Result...

Страница 41: ...MECHANICAL ASSEMBLY 41 Version 1 1 0 Extruder body Spring 3 mm washer supplied in the bag...

Страница 42: ...ICAL ASSEMBLY 42 Version 1 1 0 Place the Extruder Mobile on the Extruder Body Warning the spring and the washer must stay in their place Extruder mobile Extruder body Result Lightly screw the knurled...

Страница 43: ...SSEMBLY 43 Version 1 1 0 M3 x 22 mm screw Driving wheel eMostruder Nema motor Hexagon printhead Hexagon bracket Result M3 x 12 mm screw The grub screw must be in contact with the flat part of the axis...

Страница 44: ...MECHANICAL ASSEMBLY 44 Version 1 1 0 M2 5 x 8 mm screw Blower fan Result Fan duct M3 x 12 mm screw Result...

Страница 45: ...MECHANICAL ASSEMBLY 45 Version 1 1 0 M3 x 8 mm screw Filament guide Result...

Страница 46: ...tituting the Z axis Needed parts 2 x NEMA 17 motor 4 x Z axis rod holder Frame Z axis carriages 1 x grease bag 2 x 8 x 290 mm rod 2 x Lead screw 2 x Trapezoidal nut 2 x Coupling 6 x M3 x 8 mm screw 6...

Страница 47: ...MECHANICAL ASSEMBLY 47 Version 1 1 0 Rod holder X axis carriage right side Rod X axis carriage left side M3 X 20 mm screw...

Страница 48: ...MECHANICAL ASSEMBLY 48 Version 1 1 0 Result...

Страница 49: ...MECHANICAL ASSEMBLY 49 Version 1 1 0 Coupling Result Flexible part without axis Grub screw in contact with the flat side of the axis Tighten the screws Tighten the screws...

Страница 50: ...MECHANICAL ASSEMBLY 50 Version 1 1 0 Result Trapezoidal nut Lead screw Tighten the screws Tighten the screws...

Страница 51: ...MECHANICAL ASSEMBLY 51 Version 1 1 0 M3 x 8 mm screw Place the carriages at the top...

Страница 52: ...MECHANICAL ASSEMBLY 52 Version 1 1 0 B Result...

Страница 53: ...IS Target mount the X axis with the Z axis Needed parts 4 x Rod holder axe X Frame X axis carriage 2 x 8 x 290 mm rod 1 x LMH bearing 1 x GT2 pulley 2 x M3 x 8 mm screw 8 x M3 x 12 mm screw M3 x 12 mm...

Страница 54: ...MECHANICAL ASSEMBLY 54 Version 1 1 0 Result Adjust the height of the two carriages by turning the aluminum couplers so that the rod is as parallel as possible to the horizontal edge of the frame...

Страница 55: ...MECHANICAL ASSEMBLY 55 Version 1 1 0 Keep the X carriage in place...

Страница 56: ...MECHANICAL ASSEMBLY 56 Version 1 1 0 M3 x 8 mm screw Result...

Страница 57: ...MECHANICAL ASSEMBLY 57 Version 1 1 0 M3 x 12 mm screw Rod holder Result...

Страница 58: ...MECHANICAL ASSEMBLY 58 Version 1 1 0 Result Place the belt around the pulleys and as shown below...

Страница 59: ...MECHANICAL ASSEMBLY 59 Version 1 1 0 Cut off the end of the belt Belt tension next page Cut off the end of the belt...

Страница 60: ...MECHANICAL ASSEMBLY 60 Version 1 1 0 Tension the belt by hand without forcing it by pushing the motor outwards and tightening the 3 screws...

Страница 61: ...MECHANICAL ASSEMBLY 61 Version 1 1 0 M3 x 8 mm Result Frame orientation...

Страница 62: ...MECHANICAL ASSEMBLY 62 Version 1 1 0 Result Reinforcement Place the reinforcements in their notches Notch n 1 Notch n 2 Notch n 3...

Страница 63: ...MECHANICAL ASSEMBLY 63 Version 1 1 0 Result M3 x 12 mm screw M3 nut...

Страница 64: ...MECHANICAL ASSEMBLY 64 Version 1 1 0 Result Repeat the fixing operation for each of the reinforcements...

Страница 65: ...x M2 5 x 12 mm screw Sensor holder Leveling sensor M2 5 x 12 mm screw Result Result Make a loop with the sensor cable and insert it into the passage Pay attention to the orientation of the sensor on i...

Страница 66: ...ELECTRONIC ASSEMBLY ELECTRONIC ASSEMBLY 66 Version 1 1 0...

Страница 67: ...ELECTRONIC ASSEMBLY 67 Version 1 1 0 Target place and stick the thirteen cable ties on the lower part 4 2 3 1 5 6 7 8 9 10 11 12 13 On the side of the frame...

Страница 68: ...ELECTRONIC ASSEMBLY 68 Version 1 1 0 Target connect the additional motor driver above the first intended for the Z axis Motor s driver Electronic board...

Страница 69: ...axis motor cables in their dedicated fasteners Z1 axis motor Z2 axis motor Motor s connector Motor s connector Z1 motor connector Z2 motor connector Z2 motor cable 20 cm Z2 motor cable 20 cm Z1 motor...

Страница 70: ...get connect the X and Y axis motor and endstop sensors To the outside of the frame Y motor Z Endstop Y Endstop X Endstop Close the fasteners marked with a to Y endstop Pass the cable through the notch...

Страница 71: ...ELECTRONIC ASSEMBLY 71 Version 1 1 0 EXT1 EXT0 X2 X1 Target connect the LCD screen and the reset button to the eMotronic board Close the fasteners marked with a...

Страница 72: ...ELECTRONIC ASSEMBLY 72 Version 1 1 0 Target connect the heating patch cables to the eMotronic board Thermistor To the heating plate Zip ties...

Страница 73: ...ELECTRONIC ASSEMBLY 73 Version 1 1 0 Target connect the IEC connector to the power supply N L...

Страница 74: ...ELECTRONIC ASSEMBLY 74 Version 1 1 0 V V V V V V Target connect the power supply to the eMotronic board Close the fasteners marked with a...

Страница 75: ...the extruder s cable into its dedicated passage Connect the extruder cable Place the cable against the frame from this clip Connect the motor s cable Extruder extension Through the notch to the outsid...

Страница 76: ...ELECTRONIC ASSEMBLY 76 Version 1 1 0 Target fix the cable ties on the frame for the extrusion extension 1 2 3...

Страница 77: ...ELECTRONIC ASSEMBLY 77 Version 1 1 0 Target pass the extrusion extension along the frame make a loop and go to the EBoard Extruder extension Close the cable ties to secure the extruder extension...

Страница 78: ...ELECTRONIC ASSEMBLY 78 Version 1 1 0 If excess cable remains secure it to the inside of the extrusion block with a cable tie Target pass the cables of the components of the extrusion block...

Страница 79: ...ion 1 1 0 Heating cartridge Thermistor Printhead fan Blower fan Extrusion extension Zip tie EBoard connector Target wire the extrusion block components on the EBoard board Arrival of the cables of the...

Страница 80: ...eft brace loop up fix everything and connect to the components Zip tie Zip tie X motor cable X and Z endstop 2 x Zip ties 1 Connect the motor cable to the motor 2 The yellow cable connector on the Z e...

Страница 81: ...ter is now fully assembled Now please follow the user s guide ELECTRONIC ASSEMBLY 81 Version 1 1 0 81 You can now apply the white grease on the lead rods and also on the smooth rods without fear of pu...

Страница 82: ...Thank you for choosing the 3D printer I3 METAL MOTION www emotion tech com ELECTRONIC ASSEMBLY 82 Version 1 1 0...

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