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Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614 

 

Page 7 

 

 

Front End Service 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

For optimum tool performance, Front-End maintenance should be performed regularly as per the “Preventative 
Maintenance Schedule”. 
 

!

 Note: UNPLUG AIR SUPPLY while servicing front-end to avoid INJURY. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

1. REMOVE 

NOSE 

HOUSING: 

 

 

Unscrew the Nose Housing Nut by hand and 
slide Nose Housing off the tool. 
 

2.  REMOVE JAW GUIDE TO ACCESS JAWS 

AND INTERNAL PARTS:   
 

Pull back the Jaw Guide Lock to disengage the 
Jaw Guide Lock teeth and unscrew and remove 
the Jaw Guide. 
Remove Jaws, Jaw Pusher, and Jaw Pusher 
Spring for servicing. 

 

3. CLEAN 

PARTS: 

 

 

Clean Jaws, Jaw Guide, Jaw Pusher, Spring 
and thread area of the Pulling Head. 
Apply Seal Lubricant to outside surface of Jaws 
and inside surface of the Jaw Guide.

 

4. 

REASSEMBLY OF INTERNAL PARTS AND JAW 

GUIDE:  
 

Place the Jaws into the Jaw Guide and slide the Jaw 
Pusher Spring and Jaw Pusher into the Pulling Head. 
Apply a small amount of Seal Lubricant to the Pulling 
Head threads and Jaw Guide Lock teeth. Screw the Jaw 
Guide onto the Pulling Head until it stops.  Check to 
make sure the teeth are engaged. 

 

Apply Jaw Lubricant to the Jaw area by submerging the 
assembled Jaw Guide into Jaw lube about 1 in. (25mm).  
Clean off excess Jaw Lube from the outside of the Jaw 
Guide. 

(! Make sure the air supply is disconnected !) 
 

5.  REINSTALL NOSE HOUSING ASSEMBLY:  

 
Refit the Nose Housing and hand-tighten the Nose 
Housing Nut securely against the O-Ring.    If the nut is 
not tightened sufficiently against the O-Ring there may 
be a loss of suction on the MCS tool version. 

Nose Housing 

Nose Housing Nut 

Wrench Flat 

Jaw Guide 

Pulling Head 

Jaw Guide Lock 

Housing Adapter 

O-Ring 

Jaw Guide Lock motion 

Pulling Head Locking Teeth. 

Jaw Guide teeth 

Содержание PoP ProSet 3400

Страница 1: ...INSTRUCTION MANUAL ProSet 3400 Series Pneumatic Blind Rivet Tool INSTRUCTION MANUAL ProSet 3400 Series Pneumatic Blind Rivet Tool...

Страница 2: ...oduction POP ProSet 3400 tools are light weight Air Hydraulic rivet setting tools recommended for use with genuine POP Brand Rivets per the following chart Rivet Diameter Rivet Type Material Body Mand...

Страница 3: ...supply when adjusting servicing or removing any part of the tool 7 Keep fingers off the trigger when connecting the air supply or if the air supply fails 8 Keep fingers away from the front of the too...

Страница 4: ...ons 9 9 P449 1 Maintenance Manual 9 9 P551 1 Nosepiece for 4 size open end rivets 9 9 PRN414 1 Nosepiece for 5 size open end rivets 9 9 PRN514 1 Nosepiece for 6 size open end rivets 9 9 PRN614 1 Nosep...

Страница 5: ...341 Fax 800 225 5614 Page 5 ProSet 3400 Tool Dimensions ProSet 3400 MCS ProSet 3400 4 21 107 mm 882 22 4 mm 12 17 309 mm 12 44 316 mm 4 21 107 mm 2 32 59 mm 4 06 103 mm 2 66 67 5 mm 4 21 107 mm 4 21 1...

Страница 6: ...Collector 113 MCS tool only Open air supply valve by sliding red OS Slider 130 on side of tool see note below Insert rivet into nosepiece Position rivet in work piece Pull trigger to set rivet Releas...

Страница 7: ...e surface of the Jaw Guide 4 REASSEMBLY OF INTERNAL PARTS AND JAW GUIDE Place the Jaws into the Jaw Guide and slide the Jaw Pusher Spring and Jaw Pusher into the Pulling Head Apply a small amount of S...

Страница 8: ...ctor turns the MCS suction ON Cleaning the Collector Silencer For optimum performance the Collector Silencer should be cleaned at regular intervals as per the Preventative Maintenance Schedule Note UN...

Страница 9: ...121 Place Collector End Cap 120 on Collector End 121 Install and tighten Collector End Nut 122 on Collector End 121 Tool Assembly Torque Requirements Item Part No Description Torque Value 1 137 136 1...

Страница 10: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 10 Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 22...

Страница 11: ...on Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 11 These items require Loctite 242 adhesive These items have a specific tightening torque as indicated in the Tool Assembly...

Страница 12: ...PN275 025 E XT Valve Head 2 2 72 DPN901 008 EXT Valve Spring 2 2 73 DPN275 024 EXT Valve Case 2 2 74 DPN275 023 EXT Valve Rod 2 2 75 DPN900 030 O Ring 2 2 Item Part No Description 3400 3400 MCS 76 DPN...

Страница 13: ...013 O Ring 1 54 DPN900 007 O Ring 1 69 DPN900 071 O Ring 1 76 DPN900 072 O Ring 1 86 DPN900 074 O Ring 2 131 DPN900 078 O Ring 2 Part No Description FAN276 165 ProSet 3400 MCS Retrofit Kit Contains 4...

Страница 14: ...re the tool upside down again and pour hydraulic oil into Sleeve Lower 61 to the level of the Backup Ring white part 21 Fig 4 9 Push Air Piston Assembly 66 into Sleeve Lower 61 to half way point so th...

Страница 15: ...osen the Fill Screw 53 approximately 3 3 full turns or a 0 14 3 6mm gap to allow excess hydraulic oil and bubbles to escape When no more oil comes out tighten the Fill Screw Fig 7 17 Wipe off any dirt...

Страница 16: ...e made to burn Use water spray regular foam dry chemical or carbon dioxide Environment WASTE DISPOSAL Do not flush to drain or storm sewer Contract authorized disposal service SPILLAGE Contain Spill A...

Страница 17: ...oose Excess hydraulic oil in tool Perform Front End Service and clean inside of Nose Housing Tighten Nose Housing or Nosepiece Service tool by qualified service personnel MANDREL STICKING IN JAWS Jaws...

Страница 18: ...t ProSet 3400 ProSet 3400 MCS Conforms to the following standards EN ISO 12100 part 1 and part 2 ISO prEN 15744 ISO 3744 EN 28662 1 ISO prEN 792 part 1 EN 12096 EN ISO 4871 Following the provisions of...

Страница 19: ...Emhart Teknologies 50 Shelton Technology Center Shelton CT 06484 Tel 203 924 9341 Fax 800 225 5614 Page 19 Notes...

Страница 20: ...Shelton CT 06484 Tel 877 EMHART 1 FAX 800 225 5614 Canada Office 9870 Boulevard du Golf Anjou Quebec Canada Tel 514 351 0330 FAX 514 351 0458 Mexico Office Av Antonio Dovali Jaime No 70 Torre B Piso 9...

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