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Emerson Vilter VSG128, Инструкция по установке, эксплуатации и обслуживанию

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2 – 7

Section 2 • Theory of Operation

HPLD  Single Screw Compressor  • Installation, Operation and Service Manual • Emerson • 35391HP

In most cases, the safety setpoints described above will 
have settings which are dictated by process requirements, 
and  not  necessarily  mechanical  constraints  of  the 
compressor. Process pressures and temperatures may 
vary considerably depending on the application of the 
compressor, and the HPLD compressor is designed to 
work well in a broad range of applications. For this reason, 
it is impractical to suggest “initial” setpoints to fit all 
applications. Instead, minimum and maximum values for 
each safety setpoint are provided, while precise settings
for  the  safety  setpoints  must  be  derived  for  each 
installation. 

HPLD Package Requirements

Process Gas Circuit

1. Suction Gas Stop/Check Valve

 - The HPLD compressor

requires a manually operated stop valve on the suction line 
to the compressor to allow for isolating the compressor 
package from process gas. Also, a check valve is required 
in  the  suction  line  to  limit  reverse  rotation  of  the 
compressor on shutdown.

2. Suction Line Strainer 

- Vilter

TM

 strongly recommends

the use of an in-line suction gas strainer to protect the 
HPLD compressor from foreign material which may enter 
the  compressor  with  the  suction  gas.  This  strainer  is 
generally of stainless steel mesh construction. 

3. Process Gas/Oil Separator

 - A separator vessel capable 

of removing the oil from the discharge gas stream with an 
efficiency down to at least 5 PPM oil carryover is required. 
Vilter’s own available horizontal or vertical separator is an 
ASME-coded vessel which uses five stages of separation 
to achieve an oil loss of as little as 3 to 4 PPM.

4. Discharge Gas Relief Valve

 - To protect the compressor

package from damage due to over pressurization, a relief 
valve must be installed inside of any discharge line hand 
block valves. The relief valve must be set to open at a 
pressure lower than the Maximum Allowable Working 
Pressure (MAWP) of the separator.

5. Oil Prelube Pump

 - Usually a direct driven gear type 

pump, the oil pump is required to prelube the compressor

prior to starting and to maintain oil pressure during any

periods of low compression ratio operation.

6. Oil Cooler/ Temperature Control Valve

 - An oil cooler, 

either air or water cooled, must be used to remove the 
heat of compression from the oil stream. A temperature
control valve is used to maintain constant oil injection 
temperature to the compressor.

7. Oil Filtration

 - Large capacity micronic oil filters are 

required to filter the oil before injection into the HPLD 
compressor. Filtration down to 25 microns nominal or less
is generally acceptable. Dual filters are recommended to
allow replacement of one cartridge while the compressor
continues running with the other cartridge in service. If 
needed, separate oil filtration can be available for bearings 
and shaft seal.

8. Oil Heater 

- An oil heater is generally required and must 

be sized to maintain oil temperature of at least 90°F when 
the compressor is not running. For outdoor installations,

low ambient temperatures and winds must be considered 

when sizing the oil heater. Also, insulating the separator 
and  oil  piping  may  be  required  in  low  temperature 
ambient conditions.

Содержание Vilter VSG128

Страница 1: ...HPLD Single Screw Bare Shaft Compressor Installation Operation and Service Manual ...

Страница 2: ......

Страница 3: ...sults to Vilter To the extent the Buyer has supplied specifications information representation of operating conditions or other data to Seller in the selection or design of the Products and the preparation of Seller s quotation and in the event that actual operating conditions or other conditions differ from those represented by Buyer any warranties or other provisions contained herein which are a...

Страница 4: ...roducts found by Seller to be defective Failure by Buyer to give such written notice within the applicable time period will be deemed an absolute and unconditional waiver of Buyer s claim for such defects Buyer assumes all other responsibility for any loss damage or injury to persons or property arising out of connected with or resulting from the use of the Products either alone or in combination ...

Страница 5: ...ompressor must not be subjected to liquid carry over Care must be exercised in properly designing and maintaining the system to prevent conditions that could lead to liquid carry over VilterTM Manufacturing is not responsible for the system or the controls needed to prevent liquid carry over and as such VilterTM Manufacturing cannot warrant equip ment damaged by improperly protected or operating s...

Страница 6: ...ds have been used EN ISO 12100 1 2010 Safety of Machinery General principles for design Risk assessment and risk reduction EN ISO 13857 2008 Safety of Machinery Safety distances to prevent danger zones being reached by the upper and lower limbs EN349 1993 A1 2008 Safety of Machinery Minimum gaps to avoid crushing hazards EN ISO 13850 2015 Safety of Machinery Emergency stop equipment Principles for...

Страница 7: ...mpressor Set 2 3 Critical Application Guidelines 2 4 Procedure For System Pressurization 2 5 Alarm and Shutdown Readings 2 6 HPLD Package Requirements 2 7 Section 3 Installation Delivery Inspection 3 1 Rigging and Lifting of the Compressor 3 1 Compressor Inspections Prior to Installation 3 2 Long Term Storage Recommendations 3 2 Long Term Storage Log 3 3 Notice on Using Non Vilter Oils 3 4 Instrum...

Страница 8: ...tor Float Measurement 5 11 C Gaterotor Backlash Inspection 5 12 Important notes 5 14 Additional Inspections 5 14 Post Inspection 5 14 Gaterotor Removal and Installation 5 15 Removal 5 15 Installation 5 19 Gaterotor Blade Removal 5 21 Gaterotor Blade Installation 5 21 Gaterotor Ball Bearing Removal 5 22 Gaterotor Ball Bearing Installation 5 22 Gaterotor Roller Bearing Removal 5 22 Gaterotor Roller ...

Страница 9: ... Single Screw Compressor 7 3 Explanation of Rebuild Levels 7 3 Section 8 Spare Parts List HPLD Recommended Spare Parts List 8 1 HPLD Compressor Kits 8 2 Gaterotor Kits 8 2 Shaft Seal Kit 8 2 Compressor Gasket and O Ring Kit 8 2 Tool Kit 8 2 Suction Covers 8 3 Discharge Manifold 8 4 Housing 8 5 Appendices Appendix A Torque Specifications A 1 Appendix B Vilter Oil B 1 ...

Страница 10: ...mpler Valve VPN 3708A For Gas Compression Applications 5 4 Figure 5 3 Oil Sampling Valve VPN 3709A For Ammonia and Refrigerant Compressors 5 4 Figure 5 4 Operating the Oil Sampling Valve 5 5 Figure 5 5 Stages of the Oil Sample Taking Process 5 5 Figure 5 6 Bearing Radial Clearance Inspection 5 7 Figure 5 7 Bearing Axial Clearance Inspection 5 8 Figure 5 8 Gaterotor Bearing Clearance 5 9 Figure 5 9...

Страница 11: ...f 5 20 Figure 5 27 Gaterotor and Support Assembly 5 21 Figure 5 28 Gaterotor Top Face Identification 5 21 Figure 5 29 Gaterotor Ball Bearing 5 22 Figure 5 30 Gaterotor Roller Bearing Assembly 5 23 Figure 5 31 Shaft Seal Assembly 5 24 Figure 5 32 Handling Seal Face with Care 5 24 Figure 5 33 Shaft Seal Breakdown 5 25 5 27 Figure 5 34 Shaft with Pin 5 26 Figure 5 35 Shaft Seal Housing 5 26 Figure 5 ...

Страница 12: ...TOC 6 Blank HPLD Single Screw Compressor Installation Operation and Service Manual Emerson 35391HP ...

Страница 13: ...s the following NOTICE Notice statements are shown when there are important information that shall be followed Not fol lowing such notices may result in void of warranty seri ous fines serious injury and or death WARNING Warning statements are shown when there are hazardous situations if not avoided will result in se rious injury and or death CAUTION Caution statements are shown when there are pot...

Страница 14: ... Unit Bare Shaft Compressor A bare shaft compressor is just the compressor with no coupling and motor nor foundation Compressor Unit A compressor unit consists of the bare shaft compressor with the coupling motor oil separator frame micro control ler system and oil system A compressor unit typically a single screw compressor unit is not mounted on a structural steel base Package Unit A package uni...

Страница 15: ...00 Flange Drive Shaft Type STD Standard Straight Drive Shaft Slide Design Type FV Fixed Volume Size CFM Nominal CFM displacement of the compressor at 3600 rpm 128 145 160 180 204 222 243 Seal Type AF Aflas O rings HV High Pressure Design w Viton O rings AHF Ammonia Service High Pressure Aflas O ring Compressor Model VSG Vilter Single Screw Compressor Gas Compression VSH Vilter Single Screw Heat Pu...

Страница 16: ...1 4 Blank HPLD Single Screw Compressor Installation Operation and Service Manual Emerson 35391HP ...

Страница 17: ... a positive displacement capacity and volume controlled oil flood ed rotary compressor which uses a single main screw intermeshed by two opposing gaterotors Gas compres sion occurs when the individual teeth of each gaterotor sweep through the grooves or flutes of the main screw as the screw rotates Compression occurs from the time the screw flute is first closed off by the gaterotor finger until t...

Страница 18: ...es the end of the groove thegrooverotatestoapositionthatlinesupwith thedischargeportinthecompressorhousingandthegas oilmixtureisdischargedfromthescrewathighpressure This completes the compression cycle for a single flute of the main screw Once the gas is swept from the main screw flute through the discharge port it passes into the discharge manifold ofthecompressor Fromthedischargemanifold thegas ...

Страница 19: ... passes into the oil separator through a pipe elbow The separator vessel serves to separate the oil from the gas as the gas stream moves from one end of the separator to the other The majority oftheoilisseparatedfromthegasintheprimarychamber of the vessel due to changes in direction and velocity reduction Any remaining oil mist is separated from the gas stream as the stream passes through the coal...

Страница 20: ...icron nominal particle size is required to ensure that only clean oil is injected into the compressor For assistance in choosing the correct oil for the applicationandinsizinganauxiliaryoilpump consult a VilterTM representative 2 Injection oil temperature must be closely controlled for optimum performance Oil temperature must be maintained a minimum of 15 20 F above the gas mixture dew point at an...

Страница 21: ...crew compressor units must be brought up to pressure via the oil separator discharge side of the unit A tubing line connected before the suction shutoff valve and the top of the separator is provided with the units to pressurize the unit bypassing the compressor see Figure 2 2 If a pressurizing line is not present on the unit a tubing line 3 8 to 1 2 can be added before the suction shut off valve ...

Страница 22: ... 6 High Oil Injection Temperature This point protects the compressor from running with hot oil being injected intothescrewhousing andisactivatedbyadirectreading from the RTD located at the oil injection line 7 Low Suction Pressure This point protects the compressor from drawing low suction pressure and is activated by a direct reading from the suction pressure transducer which reads the pressure f...

Страница 23: ...isrequired Vilter sownavailablehorizontalorverticalseparatorisan ASME coded vessel which uses five stages of separation to achieve an oil loss of as little as 3 to 4 PPM 4 DischargeGasReliefValve Toprotectthecompressor package from damage due to over pressurization a relief valve must be installed inside of any discharge line hand block valves The relief valve must be set to open at a pressure low...

Страница 24: ...2 8 Blank HPLD Single Screw Compressor Installation Operation and Service Manual Emerson 35391HP ...

Страница 25: ...onnel and lifting equipment i e spreader bar as required Failure to comply may result in death serious injury and or damage to equipment Only qualified personnel shall operate rigging and lifting equipment Ensure that the lifting device is capable of lifting the weight of the compressor refer to the sup plied Vilter General Assembly GA drawing and to Table 3 1 for weights of bare shaft compressors...

Страница 26: ...o help lubricate the surfaces of the shaft seal For cool compression there is no pre lube pump so the driveshaft must be turned by hand Maintenance log to be kept with documenting dates to show all the procedures have been completed see next page Compressor Inspections Prior to Installation The compressor must be inspected prior to installation since components could have come loose and or dam age...

Страница 27: ...ning to atmo sphere are to be open Space Heater Panel Components Ensure space heater is energized and panel components are rust free Name Please Print Initial Date M D Y PSI Nitrogen Pressure Current PSI Nitrogen Pressure Recharged If pressure is low identify and fix leak prior to recharging see Compressor Unit Leak Check procedure in Section 5 Nitrogen Leak Location Briefly explain nature of leak...

Страница 28: ...ure transducer 15 1000 psig measures the oil pressure downstream of the oil filter as the oil is injected into the compressor and provides de tection and protection against low prelube oil pressure and low running oil injection pressure Additional pressure transducers may be required and installed by the customer for pressure readings at cus tomer specified points such as process gas discharge pre...

Страница 29: ...ent transformer is not needed Figure 3 2 Additional Instruments Temperature There are four pressure temperature readings required for processor control as listed below 5 Suction temperature RTD measures the temperature of the incoming suction gas and is used to provide de tection of low suction temperature when the unit is run ning 6 Discharge temperature RTD measures the tempera ture of the gas o...

Страница 30: ... no foreign materials are left in the pipes and remove all burrs formed when cutting pipe For halocarbon piping only wrought copper fittings shouldbeused Castfittingsasusedforwaterservice are porous and will allow the refrigerant to escape Note this exception In larger pipe sizes wrought fittings are not available However specially tested cast fittings are available and these may be used with comp...

Страница 31: ...oldered or welded joints while the system is under pressure Soldered joints should be opened and re soldered Do not simply add more solder to the leaking joint After all the joints have been repaired and the system is con sidered tight Remove the drum and bring the pressure to the recom mended test level with oil pumped dry nitrogen or CO2 Then check the entire system again for leaks using a halid...

Страница 32: ...3 8 Blank HPLD Compressor Unit Installation Operation and Maintenance Manual Emerson 35391HPU ...

Страница 33: ...setpoint 5 Oil Temperature The oil temperature cutout stops the compressor unit when the oil temperature is too high or too low 6 Discharge Temperature The high discharge temperature cutout stops the compressor unit when the discharge temperature exceeds the setpoint Notice on Using Non Vilter Oils CAUTION Do not mix oils Failure to comply may result in damage to equipment NOTICE Vilter does not a...

Страница 34: ...ther VSG VSH or VSS from the Compressor combo box in page 2 of the Configuration Menu and then the Model from the next box see Figure 4 1 ThechoiceofanHPLDcompressorwillcausetherefriger ant combo box to be grayed out Once the compressor has been selected the Vis sion20 20 panel touchscreen will show an indicator of VFD speed percentage and buttons to increase and decrease it For more information o...

Страница 35: ...e discharge temperature of the compressor must be kept a minimum of 30 F above the discharge gas dew point to prevent the condensing of liquids in the oil separator The oil separator shell and legs must be insulated when the gas stream has a high probability of having condensables Oil Filters Prepare to replace when the pressure drop reaches the given limits Oil Strainer I I I I I I I I I I I I I ...

Страница 36: ... curve and as sections containing CO2 warm up pressures can rise dramatically well beyond system design WARNING When working with LFG NG or other dangerous or flammable gases ensure there are adequate ventilation and vapor detectors Refer to national fire and building codes Failure to comply may result in serious injury or death WARNING Avoid skin contact with any condensate or oil Wear rubber glove...

Страница 37: ...nstallation of The Oil Sampler Valve 1 Lubricate the threads 1 4 18 NPT with Teflon tape 2 Tighten to the max torque 25 ft lbs 34 N m Use 11 16 open wrench Avoid over tightening Pre Sampling Use the Vilter Oil Analysis Kit VPN 3097A to collect an oil sample for analysis see Figure 5 1 Once the sample has been taken the label must be filled out and pasted on the bottle and both must be placed insid...

Страница 38: ... 17 MPa THE OIL SAMPLING MUST BE DONE WHEN THE COMPRESSOR IS NOT RUNNING AND ENSURE THE SYSTEM PRESSURE IS WITHIN THE 5 TO 750 PSI 0 03 5 17 MPa SAMPLING RANGE A 1 4 NPT oil sampling valve is provided either in the oil filter canister cover or in the piping after the filter See Figure 5 2 or 5 3 a according to application 1 Unthread the oil sampling valve cap For valve 3709A you also need to turn ...

Страница 39: ...Button released valve closed 3 In most cases there will be foam in the oil so you must fill the bottle up to the top and then wait for thefoamtodissipate Repeatthisstepasmanytimes as necessary around 4 to 6 times until the clear oil level reaches full see sequence in Figure 5 5 4 After all the foam dissipates tighten the sample bottle cap 5 Tighten the oil sampling valve cap 6 For valve 3709A only...

Страница 40: ...Sample Analysis Report NOTE A copy of the oil analysis report is also sent to Vilter See Appendices for a sample of the oil analysis report An oil analysis report will show the physical properties of the oil such as Water content Viscosity Acid number Particle count Antioxidant level Wear metals Contaminating additive metals ...

Страница 41: ...ion NOTICE If clearance measurements are out of tolerance contact Vilter Service Department for further assistance CAUTION When taking the measurements do not exceed 100 lbs of force at point of contact or damage may result to the bearings Determining Maximum Applied Force For Main Rotor Bearings And Gaterotor Bearings To determine maximum applied force take the maxi mum applied force at hub shaft...

Страница 42: ... and use the lever arm to push the compressor shaft to wards the compressor record measurement 5 Add both readings the total indicator movement is the bearing axial clearance and this should not exceed 0 002 see Table 5 2 for maximum bearing clearance values Top View Small wooden block or fulcrum Direction of shaft movement Shaft being pushed by use of lever Applied Force Rigidly attach dial indic...

Страница 43: ...or axial bearing clearance position a dial indicator on the gaterotor as shown in Figure 5 8 b 3 To check axial bearing clearance use a lever arm piv oting on a bolt with a small block of wood against the gaterotor to protect it as shown in Figure 5 8 b Record the measurement See table 5 3 for the maximum axial clearance value Models VSG VSH VSS Max Axial Clearance in mm Max Radial Clearance in mm...

Страница 44: ...Without moving the feeler gauge slowly rotate the gaterotor so that the feeler gauge tip stays between the gaterotor and the shelf See Figure 5 10 c CAUTION Do not over rotate If the rotor catches the feeler gauge apiececanbreakandfallintotherotorgroove 3 Gently pull the feeler gauge out in the direction shown in Figure 5 10 d Figure 5 9 Gaterotor and Shelf Clearance Check for 0 003 0 004 0 076 0 ...

Страница 45: ...olerance contact Vilter Service Department for further assistance Clearance and Shims Under 0 003 0 003 0 004 Over 0 004 Remove shims 103 in Figure 5 21 to achieve 0 003 0 004 Perfect Add shims 103 in Figure 5 21 to achieve 0 003 0 004 B Gaterotor Float Measurement 1 Before doing any measurements first conduct a vi sual check to see if there is any noticeable clearance between the gaterotor and it...

Страница 46: ...so that a tooth in the rotor is perpendicular to the Main Axis as shown in Figure 5 14 The tooth should be in the center axis of the housing 2 A dial indicator with magnetic base can be used Vilter part numbers 9994ARE or 9994ARJ for the dial indicator and 9994ARD for the magnetic base See Figure 5 15 for location Figure 5 13 Gaterotor Float Figure 5 14 Alignment of Gaterotor Inside Tooth is Perpe...

Страница 47: ...5 17 move the gaterotor with two fingers back and forth rapidly several times while reading the dial indicator to see what the displacement range is This displacement range will be the total backlash Contact Vilter Service Department if the measurement is above the ranges shown on Table 5 5 Models VSG VSH VSS Backlash in mm 128 145 160 180 204 222 243 Up to 0 012 Up to 0 305 mm Table 5 5 Backlash ...

Страница 48: ... gaterotor bushing and the damper pins Additional Inspections In addition visually inspect the main rotor and gatero tors for signs of abnormal wear due to dirt or other contaminants If some chipping is present on the edges of the gatero tor this will not influence the compressor performance If chipping is more than what s shown on Figure 5 18 take pictures and contact Vilter Service Department Po...

Страница 49: ... Figure 5 20 Gaterotor Support Assembly Removal Position of rotor before removing the gaterotor support assembly Discharge end Removal 1 Prepare the compressor for servicing please see Preparation of Unit for Servicing on page 5 2 for procedure details Use Tool Kit A24061A to re move suction tee See Figure 5 22 for details NOTE Each gaterotor assembly must be reassembled on the same side that it i...

Страница 50: ...Gaterotor Assembly 4 Using Figure 5 21 as a guide remove the screws 110 and the washers 115 5 Remove ball bearing housing cover screws 112 113 washers 116 and cover 106 6 Remove ball bearing retainer screws 111 washer 114 and retainer 109 7 Remove shim pack 103 and O ring 104 2 8 Remove roller bearing housing 105 9 Remove O ring 104 3 ...

Страница 51: ...05 104 107 106 101 102 2X TORQUE 87 FT LBS 103 See Note 2 4X TORQUE 96 IN LBS 8 FT LBS 105 110 111 ALL DIMENSIONS ARE FOR REFERENCE ONLY SHAFT 32 2 23 2 11 1 18 7 16 2 14 9 TORQUE AS PER TORQUE VALUE STAMPED ON THE HOIST RING WARNING Do not use this tooling to lift objects weighing more than 140 LBS Figure 5 22 Tool A24061A To Handle Suction Tee Assembly NOTES 1 Tooling assembly approx Weight 37 l...

Страница 52: ...gure 5 24 by hand tightening the bolt 109 this will hold the gaterotor support in place Turn the jacking screw 105 in Figure 5 23 clockwise The ball bearing housing assembly will be pulled off the gaterotor support Remove entire tool set 11 Remove O ring 104 1 in Figure 5 21 12 Make sure the rotor is in position as shown in Figure 5 19 Remove support assembly 101 in Figure 5 21 as shown in Figure ...

Страница 53: ...port the gaterotor tool set A25205G must be used Assemble the tool set according to Figure 5 25 and 5 19 by hand tighten ing the bolt 109 this will hold the gaterotor sup port in place Evenly turn the jacking studs 102 clockwise This will push the ball bearing housing onto the gaterotor support Remove entire tool set 15 Install the inner retainer 109 washers 114 and bolts 111 using Loctite 242 thr...

Страница 54: ... against the shelf see Figure 5 26 23 After clearance has been set install a new O ring 104 2 on ball bearing housing cover install cover 106 and tighten the bolts 112 and 113 to the recommended torque values 24 Install side cover with a new gasket Tighten the bolts to the recommended torque value The unit can then be evacuated and leak checked Torque values for screws 110 20 ft lbs 112 35 ft lbs ...

Страница 55: ...ls Figure 5 27 Gaterotor and Support Assembly Gaterotor Blade Installation 1 Install bushings 101 12b in gaterotor blade 101 12a from the back side of the blade Be sure bush ing is fully seated and torqued to 5 ft lbs using red Loctite 271 see Figure 5 28 2 Place blade assembly 101 12 on gaterotor sup port 101 11 Locate bushing over pin see Figure 5 27 3 After the gaterotor and support are assem b...

Страница 56: ...earings 102 2 in the housing 102 1 so the first two bearings are back to back and the second and third bearings are face to face the larger sides of the inner races are placed to gether as shown in Figure 5 29 A light applica tion of clean compressor lubricating oil should be used to ease the installation of the bearings into the housing 2 Center the bearing outer retainer 102 3 on hous ing 102 1 ...

Страница 57: ...aring inner race 101 3a from the gaterotor support 101 1 Figure 5 30 Gaterotor Roller Bearing Assembly Gaterotor Roller Bearing Installation 1 Match up the part numbers on the inner race and outer race of the bearing 101 3a 101 3b 2 Install the outer race 101 3b into the bearing housing 105 Install baffle washer 108 with in ner bevel facing the bearing rollers 101 3b Install the snap ring retainer...

Страница 58: ...ed in the shaft Carbon or SC component is the stationary part of the seal and is installed into the shaft seal housing using an O ring The shaft seal housing with the stationary part is assem bled in the compressor main housing using an O ring see Figure 5 31 The shaft seal needs to be carefully handled and installed to function properly Please see Figure 5 32 for details Figure 5 31 Shaft Seal As...

Страница 59: ...1 into threaded jacking holes to assist in removing shaft seal housing 218 3 Remove silicon carbide rotating face 219 6 O ring 219 7 from shaft 4 Remove spring holder 219 8 from shaft 5 Removeoilseal 230 fromshaftsealhousing 218 6 Remove retaining ring 219 5 from seal housing 7 Flip the seal housing over and carefully tap the stationary silicon carbide piece 219 3 retainer 219 4 and O ring 219 2 o...

Страница 60: ...ay potentially damage the O ring on the inner diameter of the shaft seal see Figure 5 34 Figure 5 35 Shaft Seal Housing Figure 5 34 Shaft with Pin Drive Pin on Shaft Lead Chamfer on Outer Diameter of Shaft Shoulder to Which Seal Will Bottom on Figure 5 36 The Alignment of Compressor Shaft and Mating Ring Shoulder on Compressor Shaft Align slot in mating ring 219C with Drive pin on compressor shaft...

Страница 61: ...fullyseatedagainst the shoulder of the compressor shaft If the spring holder 219 8 is not fully seated against the shoulder the carbon component of the stationary assembly 219B will be damaged when the shaft seal housing 218 is installed 3 Place O ring 219 7 inside rotating silicon carbide piece 219 6 and carefully assemble onto shaft You should feel some resistance in sliding this onto the shaft ...

Страница 62: ...13 26 46 73 112 155 215 380 614 NOTES 1 Torque values on this sheet are not to override those given on the individual drawings 2 When using loctite the torque value on this sheet are only accurate if bolts are tightened immediately after loctite is applied The proof strength of Grade 2 bolts is less for sizes 7 8 and above and therefore the torque values are less than smaller sizes of the same gra...

Страница 63: ...eads are required to be lubricated prior to tightening the bolt nut Whether a lubricant is used or not has considerable impact on the amount of torque required to achieve the proper preload in the bolt stud Use a lubricant if required or not if so specified D Unlike a ratchet wrench a torque wrench is a calibrated instrument that requires care Recalibration is required periodically to maintain acc...

Страница 64: ...5 30 Blank HPLD Compressor Unit Installation Operation and Maintenance Manual Emerson 35391HPU ...

Страница 65: ... is proper discharge pressure ratio to create differential pres sure otherwise oil pressure can t be maintained Oil pressure is manifold oil pressure minus the suction pressure It is a net pressure If the oil pump is selected to be a part time oil pump in the Setup menu then ensure that it only shuts off at an appropriate pressure ration that takes into account pressure drops through the oil coole...

Страница 66: ...stops Viscosity of oil incorrect send sample for testing There is an oil leak somewhere in the system High oil temperature liquid injection Check for correct setting of all manual values Check for correct operation of 2 way automatic oil mixing valve In the Vilter Only menu ensure that you select Yes this unit has the oil mixing valve to enable it If your are controlling a step type oil cooler or ...

Страница 67: ...veled and secured to mounting pad or floor Check supported pipes i e suction and discharge pipe and make sure they are adequately supported Check for loose bolts and nuts Check condition of compressor and motor i e alignments Excessive Motor Backspin If there is more than normal motor backspin at shutdown check suction check valve for proper operation Table 6 1 Troubleshooting Guide General Proble...

Страница 68: ...6 4 Blank HPLD Compressor Unit Installation Operation and Maintenance Manual Emerson 35391HPU ...

Страница 69: ...ideration STEP 2 Return the parts freight prepaid to VILTER MANUFACTURING CORPORATION 5555 South Packard Avenue Cudahy WI 53110 8904 STEP 3 Upon receipt of the returned part s Vilter will complete a timely evaluation of the part s STEP 4 You will be contacted with Vilter s decision once the final report is completed STEP 5 If approved the approved warranty will be credited excluding freight to you...

Страница 70: ...ith locating motor shops that are manufacturer approved in your area The shop will diagnose the root cause submit a report to the OEM and the motor OEM will make the determination of warranty coverage If warranty is approved the OEM will either have the motor repaired by the motor shop or send a new replacement motor to the site Note Motor warranty is a pass thru warranty as stated in Vilter Manuf...

Страница 71: ...ubmit the Rebuild Form and a Purchase Order PO for the inspection A fee is required for the ini tial inspection and tear down report contact Vilter Customer Service representative for the latest fee A Return Material Authorization RMA number will be provided Send the compressor to Vilter in the condition as stated on the Rebuild Form i e no oil in the compres sor Charges may apply if conditions ar...

Страница 72: ...7 4 Blank HPLD Compressor Unit Installation Operation and Maintenance Manual Emerson 35391HPU ...

Страница 73: ...lation Operation and Service Manual Emerson 35391HP HPLD Recommended Spare Parts List Refer to the Custom Manual Spare Parts Section for Specific Applications Please have your Model and Sales Order available when ordering These are found on the compressor s Name Plate ...

Страница 74: ...aterotor Kits Compressor Model With Bearings Without Bearings 128 KT712ABAAF KT712ABAV KT713ABAAF KT713ABAV 145 KT712ABBAF KT712ABBV KT713ABBAF KT713ABBV 160 KT712ABCAF KT712ABCV KT713ABCAF KT713ABCV 180 KT712ABDAF KT712ABDV KT713ABDAF KT713ABDV 204 KT712ABEAF KT712ABEV KT713ABEAF KT713ABEV 222 KT712ABFAF KT712ABFV KT713ABFAF KT713ABFV 243 KT712ABGAF KT712ABGV KT713ABGAF KT713ABGV All HPLD Models ...

Страница 75: ...NG WITH BEVEL SIDE FACING COMPRESSOR HOUSING 109 102 107 110 111 16X TORQUE 87 FT LBS 8X TORQUE 30 FT LBS 112 Suction Covers Suction Covers Components MODELS VSG VSH VSS128 to VSG VSH VSS243 ITEM DESCRIPTION VPN QUANTITY 103 SCREEN 205MM SUCTION 25920A 1 104 RING 4 500X0 109 RETAINING INT BEVELED 2867AS 1 105 O RING 8 484 X 8 762 AFLAS VP101 3547AD 2 106 SPRING SSB0433 WAVE SMALLEY 2912G 1 ...

Страница 76: ... A574 2795AL 24 104 WASHER 1 2 HIGH STRENGTH PLAIN 2826E 24 105 PLUG 7 16 HEX SAE FOR J1926 PORT AFLAS 3647E 1 106 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1 1 A B C D E F 104 105 101 103 102 103 0 INITIAL RELEASE ECO S 005797 PVP ANP JLP 3 11 2016 REVISION HISTORY REV DESCRIPTION DWN BY CHK BY APPR BY DATE 24X TORQUE 87 FT LBS 106 TORQUE 84 IN LBS 7 FT LBS Discharge Manifold Components MODELS VSG VSH ...

Страница 77: ... Emerson 35391HP Housing Housing Components MODELS VSG VSH VSS128 to VSG VSH VSS243 ITEM DESCRIPTION VPN QUANTITY 103 O RING 796X1 074 AFLAS VP101 3547M 3 104 PLUG 1 4 18NPTF FLUSH SEAL SOC HD 2606C 1 105 PLUG 5 16 HEX SAE FOR J1926 PORT AFLAS 3647A 1 106 PLUG 9 16 HEX SAE FOR J1926 PORT AFLAS 3647D 5 ...

Страница 78: ...8 6 Blank HPLD Compressor Unit Installation Operation and Maintenance Manual Emerson 35391HPU ...

Страница 79: ...6 28 44 68 98 135 240 387 SAE GRADE 5 FINE UNF 16 SAE GRADE 8 COARSE UNC 11 22 39 63 96 138 191 338 546 SOCKET HEAD CAP SCREW ASTM A574 COARSE UNC 5 13 26 46 73 112 155 215 380 614 NOTES 1 Torque values on this sheet are not to override those given on the individual drawings 2 When using loctite the torque value on this sheet are only accurate if bolts are tightened immediately after loctite is ap...

Страница 80: ...A 2 Blank HPLD Single Screw Compressor Installation Operation and Service Manual Emerson 35391HP ...

Страница 81: ...B 1 HPLD Single Screw Compressor Installation Operation and Service Manual Emerson 35391HP Appendix B Vilter Oil Oil Analysis Report ...

Страница 82: ...B 2 Blank HPLD Single Screw Compressor Installation Operation and Service Manual Emerson 35391HP ...

Страница 83: ......

Страница 84: ...ty in cooling recovery and compression It combines best in class technology with proven engineering and design to create quality products and latest solutions for customers worldwide About Emerson Vilter Manufacturing LLC is a business segment of Emerson a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial commercial and consum...

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