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Rosemount

™

3200HP

pH Sensors

Instruction Manual

LIQ-MAN-3200HP

Rev. G

April 2017

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Содержание Rosemount 3200HP

Страница 1: ...Rosemount 3200HP pH Sensors Instruction Manual LIQ MAN 3200HP Rev G April 2017 ...

Страница 2: ...hasgkas ...

Страница 3: ...ources To ensure proper performance use qualified personnel to install operate update program and maintain the product When replacement parts are required ensure that qualified people use replacement parts specified by Emerson Unauthorized parts and procedures can affect the product s performance place the safe operation of your process at risk and VOID YOUR WARRANTY Third party substitutions may ...

Страница 4: ... of the Rosemount 3200HP pH Sensors The following list provides concerning all revisions of this document Rev Level Date Notes G 04 17 Reformatted to reflect the latest Emerson documentation style Wiring Diagrams and EC Declaration of conformity About This Document ...

Страница 5: ...ng for Rosemount 3200HP 7 Section 4 Calibration 4 1 Calibration 11 Section 5 Maintenance 5 1 Replacing the Electrolyte Solution PN 9210391 13 5 2 Replacing the Capillary Disc PN 34142 00 13 Section 6 Troubleshooting 6 1 Troubleshooting 15 Section 7 Accessories 7 1 Accessories 17 EC Declaration of Conformity 19 Intrisicallly Safe Sensor Installation Drawing FM 21 Instruction Manual Table of Content...

Страница 6: ...Table of Contents Instruction Manual April 2017 LIQ MAN 3200HP ii Table of Contents ...

Страница 7: ... to 70 C 32 F to 160 F Sample Inlet Pressure 5 to 10 psig 134 170 kPa abs no back pressure allowed sample must drain to open atmosphere Accuracy 0 05 pH Noise 0 02 pH Drift 0 05 pH per week Sample Flow Rate 1 to 3 GPH 60 to 180 mL min Process Connections 1 4 in FPT Weight Shipping Weight 5 4 lbs 7 6 lbs 2 5 kg 3 5 kg Wetted Materials Silicone polycarbonate polyester glass stainless steel PVDF Vito...

Страница 8: ...sion 2 Groups A B C and D Temperature Class T6 Ta 20 C to 60 C Suitable for use in Class II and III Division 2 Groups E F and G Temperature Class T6 Ta 20 C to 60 C Hazardous Classified Locations IS I II III 1 ABCDEFG T6 Ta 60 C 1400332 Entity I 0 AEx ia IIC T6 Ta 60 C 1400332 Entity NI I 2 ABCD T6 Ta 60 C S II III 2 EFG T6 Ta 60 C Entity Parameters Per standards 3600 1998 3610 2010 3611 2004 3810...

Страница 9: ...t is missing 2 2 Mechanical Installation 1 Refer to Figure 2 1 for dimensions of the mounting plate and the positions and diameter of the mounting holes 2 Remove the bag containing the diffuser plate from the flow cell Place the diffuser plate flat in the bottom of the flow cell See Figure 2 2 Do not install the sensor yet 3 Connect the sample and drain lines to the flow cell Process connections a...

Страница 10: ...ee Figure 2 1 4 Remove the vinyl cap from the end of the sensor and place the sensor in the water in the flow cell Note Keep the capillary disc wet See Figure 2 7 If the disc dries out it cannot be rehydrated and it must be replaced Note Do not remove the shipping plug from the tube connected to the sensor 5 Lift the reservoir bottle out of the clip holding it to the backplate 6 Unscrew the cap an...

Страница 11: ...e bleed port See Figure 2 3 b Once the last bubble has appeared at the bleed port allow an additional 2 mL of solution to escape Use a paper towel to soak up the electrolyte Tighten the bleed screw See Figure 2 4 c Bubbles may still remain trapped in the sensor To remove them take the sensor out of the flow cell and hold it with the end of the sensor slightly tilted above horizontal Keep the capil...

Страница 12: ... cable receptacle Once the key has slid into the mating slot hand tighten the connection by turning the knurled ring clockwise 13 Place the sensor in the flow cell Be sure the capillary disc faces forward Tighten the flow cell nut 14 Adjust the sample flow until it is between 1 and 3 gph 60 to 180 mL min For best results flow should be constant Figure 2 7 Rosemount 3200HP ...

Страница 13: ... Diagrams If the part number is missing or not visible identify the cable by disconnecting it from the sensor and counting the number of gold contacts on the cable receptacle not on the sensor VP6 cable has six contacts VP8 has eight contacts Section 3 Wiring Cable Length VP6 VP8 10 ft 3 0 m 23645 10 24281 06 20 ft 6 1 m 23645 11 24281 07 30 ft 9 1 m 23645 12 24281 08 Table 3 1 VP6 and VP8 Cable F...

Страница 14: ...8 Installation Wiring Instruction Manual April 2017 LIQ MAN 3200HP Figure 3 2 Rosemount 3200HP Sensor Wiring to Rosemount 1057 Transmitter ...

Страница 15: ...allation 9 Instruction Manual Wiring LIQ MAN 3200HP April 2017 Figure 3 3 Rosemount 3200HP Sensor Wiring to Rosemount 1066 Transmitter Figure 3 4 Rosemount 3200HP Sensor Wiring to Rosemount 5081 Transmitter ...

Страница 16: ...10 Installation Wiring Instruction Manual April 2017 LIQ MAN 3200HP ...

Страница 17: ... versus temperature 3 Remove the sensor from the flow cell and rinse it with deionized water Immerse it in the first buffer Be sure the capillary disc is completely submerged Gently swirl the sensor in the buffer for a few seconds Allow the sensor and buffer to reach the same temperature Once pH readings are stable start the calibration Follow the procedure in the transmitter instruction manual 4 ...

Страница 18: ...Calibration Instruction Manual April 2017 LIQ MAN 3200HP 12 Calibration ...

Страница 19: ...s up the electrolyte flow becomes too low and the capillary disc must be replaced The typical symptom of a blocked capillary disc is abnormally low use of electrolyte 500 mL of electrolyte should last no more than two months or pH readings significantly lower 0 5 pH than expected The capillary disc will also become blocked if the filters are allowed to dry out Dried out filters cannot be rehydrate...

Страница 20: ...straight into the port See Figure 5 1 If inserting the disc is difficult place the open end of a clean inch compression fitting nut on the transparent portion of the disc and push the disc into place by gently press straight down on the nut 8 Reconnect the VP cable to the sensor Place the sensor back in the flow cell and reattach the electrolyte tube to the reservoir filter 9 Slide the reservoir b...

Страница 21: ...hich can become contami nated with atmospheric carbon dioxide Review calibration procedure and repeat calibration Noisy reading Sample flow is too high Adjust sample flow to between 1 and 3 gph 60 to 180 mL min Sensor is not properly oriented in flow cell Orient sensor so that capillary disc faces the front Electrolyte flow is too low bubbles are blocking flow or the inside membrane on the capilla...

Страница 22: ...16 Troubleshooting Troubleshooting Instruction Manual April 2017 LIQ MAN 3200HP ...

Страница 23: ...inless Steel Tag 3200HP 00 3200HP Replacement pH Sensor 3200HP OEM 3200HP pH System without Panel and without VP Cable 3200HP OEM 01 3200HP pH System without Panel and without VP Cable with 10 ft VP Cable 3200HP OEM 02 3200HP pH System without Panel and without VP Cable with 20 ft VP Cable 3200HP OEM 03 3200HP pH System without Panel and without VP Cable with 30 ft VP Cable 24185 00 HP pH Reservoi...

Страница 24: ...18 Accessories Accessories Instruction Manual April 2017 LIQ MAN 3200HP ...

Страница 25: ...EC Declaration of Conformity 19 EC Declaration of Conformity Note Please see website for most recent Declaration Instruction Manual EC Declaration of Conformity LIQ MAN 3200HP April 2017 ...

Страница 26: ...20 EC Declaration of Conformity EC Declaration of Conformity Instruction Manual April 2017 LIQ MAN 3200HP ...

Страница 27: ... EQUIPMENT CONNECTED TO THE ASSOCIATED APPARATUS MUST NOT USE OR GENERATE MORE THAN 250V RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THAN OR EQUAL TO 1 OHM ANY FM APPROVED TRANSMITTER FOR DIVISION 1 WITH INTRINSICALLY SAFE OUTPUT PARAMETERS THIS FM APPROVED DEVICE MUST BE INSTALLED PER ITS INSTALLATION DRAWING FM APPROVED EQUIPMENT MAY BE MULTIPLE DEVICES NUMBER IS L...

Страница 28: ...companies All other marks are the property of their respective owners The contents of this publication are presented for information purposes only and while effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and...

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