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Before installation these instructions must be read fully and understood

Product warranty

Emerson warrants its Penberthy products 
as designed and manufactured to be free 
of defects in the material and workmanship 
for a period of one year after the date of 
installation or eighteen months after the date 
of manufacture, whichever is earliest. Emerson 
will, at its option, replace or repair any products 
which fail during the warranty period due to 
defective material or workmanship.

Prior to submitting any claim for warranty 
service, the owner must submit proof of 
purchase to Emerson and obtain written 
authorization to return the product. Thereafter, 
the product shall be returned to Emerson, with 
freight paid.

This warranty shall not apply if the product has 
been disassembled, tampered with, repaired or 
otherwise altered outside of Emerson's factory, 
or if it has been subject to misuse, neglect or 
accident.

The responsibility of Emerson hereunder is 
limited to repairing or replacing the product 
at its expense. Emerson shall not be liable 
for loss, damage or expenses related directly 
or indirectly to the installation or use of 
its products, or from any other cause or 
for consequential damages. It is expressly 
understood that Emerson is not responsible 
for damage or injury caused to other products, 
buildings, personnel or property, by reason of 
the installation or use of its products.

Penberthy

 SErIES 500 and 700 OS&Y armOrEd gagEcOckS 

InstallatIon, operatIon and maIntenance InstructIons

emerson.com/FinalControl

© 2017 Emerson. all rights reserved.

VCIOM-04038-en 17/11

This is Emerson’s sole warranty and in lieu of 
all other warranties, expressed or implied which 
are hereby excluded, including in particular all 
warranties of merchantability or fitness for a 
particular purpose.

This document and the warranty contained 
herein may not be modified and no other 
warranty, expressed or implied, shall be made 
by or on behalf of Emerson unless made in 
writing and signed by the company's general 
manager or director of engineering.

table OF COntents

Product warranty ................................................ 1
1.  about the manual .......................................... 2
2. Introduction ................................................... 2
  2.1  System description ................................. 2
3.  available models ........................................3-4
  3.1  design ratings ........................................ 3
  3.2  Steam application ................................... 4
4. Inspection ...................................................... 4
  4.1  User's rating inspection ......................... 4
5. Installation ..................................................4-5
  5.1  Piping strain ............................................ 4
  5.2  differential thermal expansion.............. 4
  5.3 mounting ................................................. 5
  5.4  Stuffing box ............................................. 5
6. Operation ....................................................... 5
  6.1  Hydrostatic test ...................................... 5
7. maintenance ...............................................5-7
  7.1  Preventative maintenance ..................... 6
 

7.2   re-certification  program 

(FE gagecocks) ....................................... 6

  7.3  Ball check shut-off ................................. 6
  7.4 Troubleshooting ..................................... 6
8.  removal - disassembly - reassembly ......7-8
  8.1 disassembly ........................................... 7
  8.2 reassembly ............................................ 7
9.  cerification (FE gagecocks) .......................... 8
10. disposal at end of useful life ........................ 8
11. Telephone assistance ................................... 8
12. Exploded parts diagram ................................ 9
13. Exploded parts diagram (FE gagecocks) ... 10

tables and figures

Table 1  Standard features .............................. 3
Table 2  design ratings .................................... 3
Figure 1  PTFE tape wrapping ........................... 5
Figure 2  Exploded parts diagram .................... 9
Figure 3   Exploded parts diagram 

(FE gagecocks) ................................. 10

Содержание Penberthy 500 Series

Страница 1: ...s products Penberthy Series 500 and 700 OS Y Armored gagecocks Installation operation and maintenance instructions Emerson com FinalControl 2017 Emerson All rights reserved VCIOM 04038 EN 17 11 This is Emerson s sole warranty and in lieu of all other warranties expressed or implied which are hereby excluded including in particular all warranties of merchantability or fitness for a particular purpo...

Страница 2: ...inst the retainer and around the stem to prevent leakage Stem packing under compression the stem packing is forced to mold around the stem and prevent leakage of media during operation Series 550 and 750 Fugitive Emission gagecocks use specific packing materials of construction to prevent vapor or gaseous leakage Gage connection provides connection between the gagecock and the gage glass or other ...

Страница 3: ...e 2 Gagecock series Material of construction Maximum allowable working pressure PTFE packing Grafoil packing 500 700 Carbon steel 4000 psig 27580 kPa at 20 F 29 C to 100 F 38 C 5 psig 24300 kPa at 500 F 260 C 4000 psig 27580 kPa at 20 F 29 C to 100 F 38 C 2620 psig 18060 kPa at 750 F 399 C 316 STS wetted 4000 psig 27580 kPa at 20 F 29 C to 100 F 38 C 2755 psig 18990 kPa at 750 F 399 C Gagecock ser...

Страница 4: ...ation site are within the application data shown on the relevant technical data sheet or product proposal referred to previously 4 The materials of construction of the gagecock set are compatible with both the contained fluid and the surrounding atmosphere in the specific application Safety instructions If the size model or performance data of the gagecocks as received does not conform with any of...

Страница 5: ... the implications of the tables and all the instructions Check to determine that all connections are pressure tight Figure 1 PTFE tape Direction of wrap 7 Maintenance Warning Use only qualified experienced personnel who are familiar with gagecock equipment and thoroughly understand the implications of the tables and all the instructions DO NOT proceed with any maintenance unless the gagecock assem...

Страница 6: ...n allowed to reach ambient temperature and has been drained or purged of all fluids Failure to do so can cause serious personal injury and property damage With the drain line in place open the BOTTOM gagecock as rapidly as possible Listen for click sound which will indicate that the ball has seated If possible observe the quantity of flow from the drain line Flow should either stop completely or b...

Страница 7: ...ly instructions To replace the seat follow steps 1 and 2 of the Disassembly instructions Remove the seat by inserting a square driver in the seat and turning it counterclockwise Replace the new seat by turning it clockwise using a square driver making sure that the ball check if used is replaced in the body Tighten the seat in place Follow steps 4 and 5 of the Reassembly instructions Leakage aroun...

Страница 8: ...e the minimum charge will apply 9 Certification of Models 550 and 750 OS Y Fugitive Emission Gagecocks Penberthy fugitive emission gagecocks are individually serialized and tested to meet EPA emission test requirements Each gagecock is shipped with its individual test report that certifies less than 5 ppm leak rates using Kalrez and PTFE as the packing material Refer to product proposal informatio...

Страница 9: ... packing 22 Screw yoke 23 Screw packing gland 24 Follower packing gland 25 Packing stem 28 Handwheel 30 Nut handwheel 31 Tailpipe gage 32 Nut gage coupling 34 Packing tubular 36 Gland tubular 37 Nut tubular packing 42 Gasket yoke 45 Yoke 125 Washer 163 Nameplate 228 Sleeve stem Recommended spare parts Item Description Min qty 16 Seat 1 18 Retainer stem packing 1 19 Gland stem packing 1 25 Packing ...

Страница 10: ... maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Penberthy is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks a...

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