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Series V30/V32 installation, operation, maintenance and 

troubleshooting

Keystone is either a registered trademark of Emerson International Service AG or its affiliates in the United States 
and/or other countries. All other brand names, product names, or trademarks belong to their respective holders.

1. General

Suggested installation orientation is with valve shaft horizontal or inclined from vertical. Unless 
otherwise recommended by Emerson, mount the valve in the preferred direction with the directional 
arrow pointing to the lower pressure side so that the front face of the disc will be upstream when 
the valve is in the closed position. Thermal insulation of the body is mandatory for operating 
temperatures above 200°C [392°F]. The Keystone marine high performance butterfly valve offers 
the following body styles: Series V30 for wafer style and Series V32 for lug style.

2. Inspection

2.1 

Carefully remove the valve from the shipping package (box or pallet) to avoid any damage 
to the valve and, in the case of automated valves, to the electric or pneumatic/hydraulic 
actuator or instrumentation.

2.2 

Prior to installation, clean the inside of the valve. Insure that there are no solid objects such 
as pieces of wood, plastic or packing materials within the valve or on the valve seat.

2.3 

Inspect the seat and disc edge to insure that they were not damaged in handling. This is 
especially important in the case of valves with ‘fail- open’ actuators.

2.4 

Confirm that the materials of construction listed on the valve body are appropriate for the 
service intended and are as specified.

2.5 

Locate the directional arrow on the valve name plate that defines the preferred mounting 
orientation in respect to the pressure. In most cases, the valve is properly installed when 
the actual fluid flow or high pressure is acting on the front face of the disc when the valve is 
closed.

2.6 

Ensure that the packing seal cover screws are tight.

Emerson reserves the right to change the contents without notice 

KVKEW-0149-EN-1309

Copyright © 2017 Emerson. All rights reserved.

Keystone Marine High Performance Butterfly Valves

Series V30 / V32 Installation & Operation Manual

Caution

The valve should be installed in the closed position to insure that the seat and disc are not 
damaged during installation. Particular care should be taken with valves equipped with ‘fail 
open’ actuators. Failure to insure proper handling may result in damage to the valve. If the 
pipe is lined, confirm that the disc rotation does not contact the lining during the opening 
stroke. Failure to confirm that the disc rotation does not contact the lining may result in 
damage to the valve.

Important

Whenever possible, install the valve with the shaft in the horizontal position and, if possible, 
with the cast-in disc stop located top-side of the pipe. If the shaft cannot be positioned 
horizontally, position the shaft so that it is not on the vertical centerline in a horizontal pipe 
run. This will minimize any depositing of solid particles present in the fluid into the lower 
bearing.

KEYSTONE

www.valves.emerson.com

Содержание KEYSTONE V30 Series

Страница 1: ...n actuators 2 4 Confirm that the materials of construction listed on the valve body are appropriate for the service intended and are as specified 2 5 Locate the directional arrow on the valve name plate that defines the preferred mounting orientation in respect to the pressure In most cases the valve is properly installed when the actual fluid flow or high pressure is acting on the front face of t...

Страница 2: ...nstall the flange gaskets and the remaining flange bolting 3 2 5 Remove the long bolts studs from the lower alignment holes and replace with correctly sized bolts 3 2 6 Using the crossover method tighten all flange bolts 4 Valve checkout 4 1 Tighten the packing seal screws just enough to prevent shaft leakage 4 2 Check the operation of the valve by stroking it to full open and full close To determ...

Страница 3: ... 7 4 1 When removing the shaft from the disc clamp the vise jaws on to the shaft area above the valve body top plate 7 4 2 Once the vise jaws are secure against the shaft drive the wedge shaped chisel punch between the valve body top plate and the bench vise 7 4 3 As the valve body moves away from the bench vise the shaft is removed from the disc hubs 7 4 4 Continue to reposition the valve body wi...

Страница 4: ... 8 1 Insert the removal tool in the valve body top plate area and down the shaft journal until the tool contacts the upper bearings 7 8 2 Remove the upper bearings by striking the tool with a hammer 7 8 3 Insert the removal tool in the valve body bottom plate area and down the shaft journal until the tool contacts the lower bearing 7 8 4 Strike the tool until the lower bearing 5 is clear of the lo...

Страница 5: ...out notice page 5 Copyright 2017 Emerson All rights reserved Series V30 V32 wafer lug DN 50 NPS 2 DN 300 NPS 12 See detail Detail Parts list Item Description 1 Body 2 Disc 3 Shaft 4 Seat 5 Seat retaining ring 6 Packing seal cover 7 Packing seal 8 Bearing 9 Spacer 10 Disc taper pin 11 Hex socket screw 12 Hex socket screw 13 O ring packing seal 14 Key ...

Страница 6: ... Installation Operation Manual Series V30 V32 wafer lug DN 350 NPS 14 DN 900 NPS 36 See detail Detail Parts list Item Description 1 Body 2 Disc 3 Shaft 4 Seat 5 Seat retaining ring 6 Packing seal cover 7 Packing seal 8 Bearing 9 Spacer 10 Botom cover 11 Disc taper pin 12 Hex socket screw 13 Hex bolt washer 14 Hex socket screw 15 O ring packing seal 16 O ring bottom cover 17 Key ...

Страница 7: ...required rotate the shafts until the shaft tapered pin holes are in alignment with the disc hub tapered pin holes 8 2 6 Manually push the disc tapered pins to install them through the disc hub tapered pin holes 8 2 7 Install the packing seal see Installing the packing seal 8 2 8 Carefully drive the tapered pins firmly into the connection with a punch and hammer Fig 4 Fig 5 8 3 Installing the packi...

Страница 8: ... 2 Cycle and flush to remove debris 3 Seat or disc edge damaged 3 Remove valve from service and replace seat and or repair or replace disc 4 Actuator mechanical closure stop incorrect 4 Adjust the stop to allow further closure Jerky operation 1 Shaft bearing damaged 1 Disassemble valve and inspect for damage repair or replacedamaged parts reassemble 2 Actuator shaft adapter misaligned 2 Remove act...

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