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General

Suggested installation orientation is with 
valve shaft horizontal or inclined from vertical. 
Unless otherwise recommended by emerson 
Valves & Controls, mount the valve in the 
preferred direction with the direc tional arrow 
pointing to the lower pres sure side so that the 
front face of the disc will be upstream when the 
valve is in the closed position.
Thermal insulation of the body is man datory for 
operating temperatures above 392°F [200°C].
K-LOK offers the following body styles: 
wafer - Series 360 and 370, lug/single 
flange - Series 362 and 372. 

CaUTIOn

The valve should be installed in the closed 
position to insure that the seat and disc are 
not damaged during installation. Particular 
care should be taken with valves equipped with 
“fail open” actuators. Failure to insure proper 
handling may result in damage to the valve.
If the pipe is lined, confirm that the disc rotation 
does not contact the lining during the opening 
stroke. Failure to confirm that the disc rotation 
does not contact the lining may result in damage 
to the valve.

IMPOrTanT

Whenever possible, install the valve with the shaft 
in the horizontal position and, if possible, with the 
cast-in disc stop located top-side of the pipe. If the 
shaft cannot be positioned horizontally, position 
the shaft so that it is not on the vertical centerline 
in a horizontal pipe run. This will minimize any 
depositing of solid particles present in the fluid 
into the lower bearing.

Before installation these instructions must be fully read and understood 

KeysTOne

 K-LOK

®

 SerieS 360/362 and 370/372

InstallatIon, operatIon, MaIntenance and troubleshootIng

InsPeCTIOn

1.  Carefully remove the valve from the 

shipping package (box or pallet) to avoid 
any damage to the valve and, in the 
case of automated valves, to the electric 
or pneumatic/hydraulic actuator or 
instrumentation.

2.  Prior to installation, clean the inside of the 

valve. insure that there are no solid objects 
such as pieces of wood, plastic or packing 
materials within the valve or on the valve 
seat.

3.  inspect the seat and disc edge to insure that 

they were not damaged in handling. This is 
especially important in the case of valves 
with “fail-open” actuators.

VCIOM-02831-Us 14/12

4.  Confirm that the materials of construction 

listed on the valve nameplate are 
appropriate for the service intended and are 
as specified.

5.  Locate the directional arrow on the body 

that defines the preferred mounting 
orientation in respect to the pressure. in 
most cases, the valve is properly installed 
when the actual fluid flow or high pressure 
is acting on the front face of the disc when 
the valve is closed.

6.  ensure that the packing gland bolting nuts 

are tight. 

InsTallaTIOn

The valves are shipped with flange gasket 
surface protection. Before installing the valve, 
remove the protection and carefully clean and 
de-grease both surfaces with a solvent.

lug series - series 362 and 372

1.  Orient the valve with the directional flow 

arrow (preferred direction) pointing in the 
proper direction.

2.  insert the valve between the flanges until 

the two bottom holes in the valve align with 
the two lower flange holes.

3.  insert a bolt or stud through the flange and 

thread it into the holes in the valve body. 
This will allow the valve to center itself 
properly for the installation of the flange 
gaskets.

4.  install the flange gaskets and the remaining 

flange bolting.

5.  Use the crossover method to tighten all 

flange bolting.

Emerson.com/FinalControl

© 2017 Emerson. All rights reserved.

Содержание Keystone K-LOK 360 Series

Страница 1: ... remove the valve from the shipping package box or pallet to avoid any damage to the valve and in the case of automated valves to the electric or pneumatic hydraulic actuator or instrumentation 2 Prior to installation clean the inside of the valve Insure that there are no solid objects such as pieces of wood plastic or packing materials within the valve or on the valve seat 3 Inspect the seat and ...

Страница 2: ...l cause excessive time delay in the spring movement for the valve disc to travel out of the seat Operation The K LOK has been designed to require a minimum of maintenance Generally only maintenance on the packing box is required Maintenance If shaft leakage is observed through the packing box tighten the gland nuts Note do not over tighten packing box gland nuts Over tightening will increase the t...

Страница 3: ... 2A Disc 17 Hex head cap screw 2B Upper stem 18 Lock washer ext tooth 2C Lower stem 19 Lock washer spring 2D Taper pin disc 20 Hex soc flat head screw 3 Gland 21 Clip or locating plate 4 Gland bridge 22 Packing gland bridge stud 5 Bushing 23 Key NPS 8 to 36 not shown 6 Disc locating shoulder NPS 2 to 30 24 Hex nut 7 Bottom cover 25 I D tag not shown 8 Packing ring anti ext 26 Flow tag not shown 9 ...

Страница 4: ...nch vise so as to allow removal of upper stem 2B CAUTION Physically hold the disc to prevent the disc from falling and becoming damaged during removal When both the upper stem 2B and lower stem 2C are removed from the disc 2A the disc is unsupported WARNING Smaller discs may be removed by hand NPS 2 to 8 Remove larger discs with proper hoisting equipment Failure to do so may result in personal inj...

Страница 5: ...ances 2 Remove the upper stem bushing 5 by striking the tool with a hammer 3 Insert the removal tool in the valve body 1 bottom plate area and down the lower stem journal until the tool contacts the lower stem bushing 4 Strike the tool until the lower stem bushing 5 is clear of the lower body stem journal Removing the packing assembly Method 1 for packing replacement with stem in body Using the sc...

Страница 6: ...g the disc stem assembly CAUTION To prevent damage to the disc do not allow the disc edges to contact the body flowpath surface 1 Install the upper stem 2B and lower stem 2C into the valve body stem journals with the pinning grooves position on top of the stem side view Note the upper and lower stems are correctly installed when the lower ends of the stems are flush with the body flowpath surface ...

Страница 7: ...eat 2 Place the seat assembly 11 and 12A into the valve body 1 seat pocket 3 Make sure the RTFE seat insert 11A is facing down toward the disc 2A sealing surface To install metal seats Place seat assembly 11 and 12A into the valve body 1 seat pocket Figure 10 Shows proper placement of seat retainer gasket Installing the standard seat assembly 1 Check to make sure the disc 2A is in the closed posit...

Страница 8: ...ctuator stem adapter misaligned 2 Remove actuator mounting and realign 3 Overtightened packing 3 Loosen packing to hand tight cycle valve retighten 4 Air supply inadequate 4 Increase air supply pressure Table I Stem and pin material Filler rod 17 4 pH 1075 HT 312 stainless steel 17 4 pH 1160 DHT NACE 312 stainless steel 316 stainless steel condition B 312 stainless steel K Monel 500 Monel Inconel ...

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