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Instruction Manual

D104197X012

NPS 8 CHP Valve

September 2016

12

can be ignored. Scratches or burrs that run across the serrations are not permitted under any conditions, because they will
prevent the gaskets from sealing properly.

1.  Install the seat ring gasket (key 17) into the valve body. Install the seat ring (key 6).
2.  Install the cage (key 2).
3.  Install the seal ring (key 7) onto the valve plug (key 3). Install the anti‐extrusion rings (key 10) onto the valve plug

(key 3). Install the ring with the open side facing the seat end of the valve plug for flow‐down applications (view A of
figure 4). Slide the backup ring (key 8) onto the valve plug. Secure with the retaining ring (key 9).

4.  Install the valve plug into the cage.
5.  Install the bonnet gasket (key 15) and three cage gaskets (key 16).
6.  Install the bonnet over the valve stem and onto the valve body.

Note

The prelubricated hex nuts (key 12) referred to in step 7 can be identified by a black film coating on the nut threads.

The proper bolting procedures in step 7 include ‐‐ but are not limited to ‐‐ ensuring that the bonnet stud threads are clean, and
that the hex nuts are evenly tightened to the specified torque values.

CAUTION

Failure to comply with good bonnet‐to‐body bolting practices and the torque values shown in table 3 may result in damage
to the valve. Cheater bars or slug wrenches should not be used for this procedure. Hot torquing is not recommended.

7.  Lubricate the stud threads and the faces of the hex nuts (key 12) with anti‐seize lubricant (not necessary if new

factory prelubricated hex nuts are used). Install the hex nuts, but do not tighten them. Torque the nuts in a
crisscross pattern to no more than 1/4 of the nominal torque value specified in table 3. When all nuts are tightened
to that torque value, increase the torque by 1/4 of the specified nominal torque and repeat the crisscross pattern.
Repeat this procedure until all nuts are tightened to the specified nominal value. Apply the final torque value again
and, if any nut still turns, tighten every nut again.

8.  Install new packing and packing box parts per steps 15 and 16 of the Replacing Packing procedure. Be certain to

observe the note given prior to step 15 of that procedure.

9.  Mount the actuator by following the procedures in the actuator instruction manual. Check for packing leakage as

the valve is being put into service. Retorque the packing flange nuts as required. See table 2.

Parts Ordering

Each valve body‐bonnet assembly is assigned a serial number which can be found on the valve. This same number also
appears on the actuator nameplate when the valve is shipped from the factory as part of a control valve assembly.
Refer to the serial number when contacting your Emerson Process Management sales office for technical assistance.
When ordering replacement parts, reference the valve serial number to obtain the correct eleven‐character part
number for each part; the following Parts Kit and Parts List is for information only.

  WARNING

Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should
not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the
performance of the valve, and could cause personal injury and property damage.

Содержание Fisher NPS 8 CHP

Страница 1: ...tenance and parts information for the Fisher CHP control valve Refer to separate manuals for instructions covering the actuator positioner and accessories Do not install operate or maintain CHP valves without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understa...

Страница 2: ... kg Please consult Singapore SD S for any queries 1 The pressure temperature limits in this manual and any applicable standard or code limitation for valve should not be exceeded 2 For Boiler feedwater application proper use of a block valve during closing of the control valve is recommended to minimize control valve trim damage Description The CHP globe valve figure 1 has a metal seat cage guidin...

Страница 3: ... the valve inspect it to ensure that the valve body cavity is free of foreign material 2 Clean out all pipelines to remove scale welding slag and other foreign materials before installing the valve 3 Flow through the valve must be in the direction indicated by the flow arrow which is attached to the valve body 4 Use accepted piping practices when installing the valve in the pipeline 5 Install a th...

Страница 4: ...alve body mating surfaces remain parallel when hoisted Maintenance Refer to figure 4 Valve parts are subject to normal wear and must be inspected and replaced as necessary Inspection and maintenance frequency depends on the severity of service conditions This section includes instructions for packing maintenance and trim maintenance All maintenance operations may be performed with the valve in the...

Страница 5: ...POSITION DOUBLE PACKING UPPER WIPER KEY 12 UPPER WIPER KEY 12 PACKING FOLLOWER KEY 13 FEMALE ADAPTOR KEY 32 V RING KEY 7 MALE ADAPTOR KEY 31 LANTERN RING KEY 8 PACKING BOX RING KEY 11 LOWER WIPER KEY 30 KEY 6 1 2 PACKING FOLLOWER KEY 13 GRAPHITE LAMINATE PACKING RING KEY 7 GRAPHITE FILAMENT PACKING RING KEY 9 LANTERN RING KEY 8 PACKING BOX RING KEY 11 3 PACKING FOLLOWER KEY 13 PACKING RING KEY 7 L...

Страница 6: ...l for nicks or scratches while performing the following procedures Use care to avoid damaging these surfaces For spring loaded single PTFE V ring packing the spring maintains a sealing force on the packing If leakage is noted around the packing follower check to be sure the shoulder on the packing follower is touching the bonnet If the shoulder is not touching the bonnet tighten the packing flange...

Страница 7: ...valve plug stem 5 Reassemble the packing follower upper wiper packing flange and packing flange nuts 6 Reconnect the body actuator stem connection according to the appropriate actuator instruction manual 7 Tighten the packing flange nuts only far enough to stop leakage under operating conditions Check for leakage around the packing follower when the valve is being put into service Retighten the pa...

Страница 8: ...em assembly starts to lift with the bonnet use a brass or lead hammer on the end of the stem and tap it back down Set the bonnet on a cardboard or wooden surface to prevent damage to the bonnet gasket surface 7 Remove the valve plug key 3 bonnet gasket key 15 and three cage gaskets key 16 seat ring key 2 and the seat ring gasket key 17 CAUTION Inspect the seat ring cage bonnet and body gasket surf...

Страница 9: ...mes to center the trim Torque the nuts in a crisscross pattern to no more than 1 4 of the nominal torque value specified in table 3 When all nuts are tightened to that torque value increase the torque by 1 4 of the specified nominal torque and repeat the crisscross pattern Repeat this procedure until all nuts are tightened to the specified nominal value Apply the final torque value again and if an...

Страница 10: ...be reused tape or otherwise protect the valve plug stem and the valve plug seating surface to prevent scratches 3 Lift out the cage key 2 and the bonnet gasket key 15 and three cage gaskets key 16 4 Remove the seat ring key 6 and the seat ring gasket key 17 5 Inspect the parts for wear or damage and replace if needed 6 Refer to the Valve Plug Maintenance procedure or to the Lapping Seats procedure...

Страница 11: ...the original positions Use the following procedure to lap the seating surfaces 1 Install the following parts according to the instructions presented in the trim replacement procedure old seat ring gasket key 17 seat ring key 6 cage key 2 and old bonnet gasket key 15 and three cage gaskets key 16 2 Install the valve plug and stem assembly keys 3 and 4 into the cage 3 Install the bonnet key 14 over ...

Страница 12: ...ed hex nuts are used Install the hex nuts but do not tighten them Torque the nuts in a crisscross pattern to no more than 1 4 of the nominal torque value specified in table 3 When all nuts are tightened to that torque value increase the torque by 1 4 of the specified nominal torque and repeat the crisscross pattern Repeat this procedure until all nuts are tightened to the specified nominal value A...

Страница 13: ...escription 1 Valve Body 2 Cage 3 Valve Plug 4 Valve Stem 5 Pin 6 Seat Ring 7 Seal Ring 8 Back Up Ring 9 Retaining Ring 10 Anti Extrusion Ring 11 Stud Cont Thd 12 Hex Nut 13 Carbon Steel Washer 14 Bonnet 15 Bonnet Gasket 16 Cage Gasket 17 Seat Ring Gasket 18 Piston Ring 19 Bore Seal 20 Flow Arrow 21 Drive Screw 22 Anti Seize Lubricant 23 Nameplate not shown 24 Wire not shown Bonnet Assembly figure ...

Страница 14: ...Instruction Manual D104197X012 NPS 8 CHP Valve September 2016 14 ...

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