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Emerson Fisher 8540, Инструкция по эксплуатации

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Instruction Manual

D104709X012

8540 Valve

September 2021

15

3.  Turn the disk into and out of the seal ring several times, to help break in the seal and reduce actuator torque

requirements during adjustment.

4.  If replacing the packing, remove all packing parts from the valve body. Upon re‐assembly of the valve, refer to the

Packing Maintenance procedures to replace the packing.

Disk, Drive Shaft, and Bearing Maintenance

This procedure is to be performed when replacing the valve disk, drive shaft, taper pins, hollow pins, and bearings due
to wear or damage to one or more component parts.

Key numbers are shown in figure 12 unless otherwise noted.

Disassembly

1.  Isolate control valve from line pressure, relieve pressure and drain process fluid, then remove control valve

assembly from the pipeline as described in Seal Ring Maintenance section.

2.  Loosen the packing flange nuts (key 101). This allows the drive shaft (key 8) to turn without the friction caused by

the packing.

3.  Remove the actuator using the steps provided in the Packing Maintenance section and separate actuator

instruction manuals, and remove the seal ring using the steps provided in the seal ring maintenance procedures
above.

4.  Place the valve on a flat working surface with the seal ring slot facing down.
5.  Use blocks to raise the valve body high enough to allow the disk to be rotated to the fully open position (see figure

8).

6.  Rotate the disk (key 3) to the fully open position.
7.  Locate the small ends of the taper pins. Drive the two taper pins (key 10) out towards the larger end of the pins.

(Note: Attempting to drive the taper pins in the opposite direction only tightens the pins.) Also, remove the hollow
pins (key 9) from the disk/shaft connection using the tool shown in figure 11.

Note

Make the tools for removal and installation of the hollow pin shown in figure 11.

8.  Unscrew and remove the packing flange nuts (key 101), and the packing flange (key 102).

  WARNING

Once the shaft has been removed in the following step, the disk may fall out of the valve body cavity. To avoid personal
injury and property damage, support the disk to prevent it from falling as the shaft is being removed.

9.  Pull the shaft out of the valve body, and remove the disk (key 3) from the valve body bore.
10.  If the packing is to be replaced, remove all the packing parts from the valve body. Upon re‐assembly of the valve,

refer to the Packing Maintenance procedures to replace the packing parts.

11.  Remove both of the bearings (key 6) from the valve body.
12.  Clean all the sealing surfaces and parts, and inspect and/or obtain replacements before assembly.

Assembly

1.  Install the bearings (key 6):

Содержание Fisher 8540

Страница 1: ...separate instruction manuals for information covering the actuator and accessories Do not install operate or maintain 8540 valves without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all the contents of this manual including all safety caut...

Страница 2: ...Weights See table 2 1 The pressure temperature limits in this manual and any applicable standard or code limitation for valves should not be exceeded Table 2 Valve Size Shaft Diameter and Approximate Weight VALVE SIZE NPS CLASS SHAFT DIAMETER APPROXIMATE WEIGHT Wafer Style mm Inches kg Pounds 3 150 12 7 1 2 4 5 10 300 15 9 5 8 5 9 13 4 150 15 9 5 8 8 6 19 300 19 1 3 4 10 23 6 150 19 1 3 4 13 29 30...

Страница 3: ...ility of valve materials with process media rests solely with the purchaser and end user To avoid possible personal injury and because some valve trim material combinations are limited in their pressure drop and temperature ranges do not apply any other conditions to the valve without first contacting your Emerson sales office Table 3 Construction Material Temperature Limits 1 COMPONENTS AND MATER...

Страница 4: ...h pressure should be applied to a specific side of the disk to provide best performance and optimal valve life see seal types below See figure 2 The PTFE soft seal is bi directional under normal operating conditions can at different times experience pressure in both directions the highest of the two pressures should be exerted on the preferred side of the disk If the two pressures are equal then t...

Страница 5: ...50 CL300 No of Stud Bolts Size Dia Inch Thread A Dimension Inch No of Stud Bolts Size Dia Inch Thread A Dimension Inch 3 4 5 8 11 5 75 8 3 4 10 6 5 4 8 5 8 11 6 8 3 4 10 7 6 8 3 4 10 6 5 12 3 4 10 7 5 8 8 3 4 10 7 12 7 8 9 9 10 12 7 8 9 8 16 1 8 10 12 12 7 8 9 8 5 16 1 1 8 8 11 1 Thread engagement in accordance with ASME B31 3 Figure 4 Stud Bolts for Installation also see table 5 A3887 STUD BOLT ...

Страница 6: ...For Fail Open Actuators It will be necessary to provide a temporary loading pressure to the actuator diaphragm to move the valve disk to the closed position Observe the above Warning when closing the valve If a loading pressure is required use caution when working with the valve If the loading pressure is disconnected the disk will open rapidly 2 With the disk in the closed position install line f...

Страница 7: ...cking will accelerate wear and could produce higher rotating friction loads on the valve stem If necessary refer to the Packing Maintenance section WARNING The valve drive shaft is not necessarily grounded to the pipeline when installed Personal injury or property damage could result from an explosion caused by a discharge of static electricity from the valve components if the process fluid or the...

Страница 8: ...nd eyewear when performing any maintenance operations to avoid personal injury D Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve D Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve D...

Страница 9: ... measures stay in effect while you work on the equipment 2 Note the position of the mark on the end of the valve shaft and its relationship to the actuator shaft 3 Remove the actuator per instructions in separate actuator instruction manuals then remove the cap screws key 14 figure 5 Remove the clamp if the strap is used 4 Remove the packing nuts key 101 and packing follower key 114 For NPS12 CL30...

Страница 10: ...Instruction Manual D104709X012 8540 Valve September 2021 10 Figure 6 Typical Packing Arrangement PACKING FOLLOWER PACKING SET PACKING BOX RING PTFE V RING PACKING C0785 A ...

Страница 11: ...e nuts just enough to stop the leak CAUTION Use caution when tightening the nuts Overtightening the nuts can damage packing box parts and result in increased drive shaft friction Seal Ring Maintenance Perform this procedure if the control valve is not shutting off properly if it is leaking downstream It is recommended but not required to remove the actuator for easier handling of the valve during ...

Страница 12: ...g down Note Position blocks so they do not restrict the retainer ring removal D Rotate the disk to the open position as shown in figure 7 D Locate one of the knock out points machined on the retainer ring Using a hammer and flat end punch the knock out point pop out the retainer ring from the valve body CAUTION When popping out the retainer ring be very careful to hit only the knock out points Hit...

Страница 13: ...al ring or other component parts Note PTFE NOVEX and Phoenix Ill seal rings used in other valve types are not interchangeable with seal rings used in the 8540 valve The 8540 seal rings are not interchangeable with seal rings in any other valve type To order seal rings for this valve provide the serial number on the valve 1 Installing PTFE seal rings a The valve disk should be open while installing...

Страница 14: ...etainer ring surfaces when installing the ring e The retainer ring is properly seated when the face of the retainer ring is flush with the face of the valve body f To ensure proper seal performance for metal seals you may need to use the hammer to drive the disk open for the first few times When closing the valve use the C clamps discussed in the next few steps CAUTION Do not damage the gasket sea...

Страница 15: ...a flat working surface with the seal ring slot facing down 5 Use blocks to raise the valve body high enough to allow the disk to be rotated to the fully open position see figure 8 6 Rotate the disk key 3 to the fully open position 7 Locate the small ends of the taper pins Drive the two taper pins key 10 out towards the larger end of the pins Note Attempting to drive the taper pins in the opposite ...

Страница 16: ... figure 11 Figure 10 Orientation of Bearing Spacer Tab A6357 1 CENTER LINE OF SHAFT BORE CENTER L INE OF BODY AND DISK SPACER DISK STOP BEARING TAB OR DISK SPACER TAB 5 Rotate the disk to the open position On the end of the drive shaft locate the disk position mark on the end of the drive shaft Rotate the shaft until it is in the appropriate disk position as shown in figure 11 Note Make sure the t...

Страница 17: ...Inch 1 2 0 154 1 12 0 25 0 165 5 8 0 181 1 50 0 31 0 192 3 4 0 202 1 75 0 36 0 213 1 0 275 2 34 0 50 0 286 1 1 4 0 374 3 00 0 75 0 385 1 1 2 0 426 3 50 0 75 0 437 1 3 4 0 487 4 50 0 88 0 498 Table 7 Installation Tool Dimensions SHAFT DIAMETER jA jB jC D E mm 12 7 12 7 3 68 6 35 127 0 4 83 15 88 12 7 4 57 7 62 127 0 4 83 19 05 12 7 5 23 8 89 127 0 4 83 25 4 12 7 7 00 10 41 127 0 4 83 31 75 19 05 10...

Страница 18: ...is rotating counterclockwise to open when viewed from the actuator side of the valve and that the disk is not rotated beyond its limits 1 Orientate the valve drive shaft correctly to match the actuator or handlever position and install it into the actuator and actuator lever arm until the mounting pads mate with each other 2 Tighten the actuator mounting cap screws to the appropriate bolt torque f...

Страница 19: ...the disk to the fully closed position at the end of the actuator stroke If necessary refer to the appropriate actuator instruction manual for assistance 5 If using a manual handwheel or handlever actuator refer to the appropriate actuator instruction manual for mounting positions and adjustments 6 To determine the fully closed disk position zero degrees of disk rotation measure the distances betwe...

Страница 20: ...Spring 6 Bearing 2 req d 8 Drive Shaft 9 Hollow Pin 10 Taper Pin 18 Mfg Label 19 Drive Screw w nameplate 21 Nameplate 22 Lead Seal Wire not shown 23 Bottom Cap 12 inch only 24 Bottom Cap Stud 12 inch only 25 Bottom Cap Hex Nut 12 inch only 27 Bottom Cap Gasket 12 inch only 29 Flow Arrow 100 Packing Stud 2 req d 101 Packing Nut 2 req d 102 Packing Flange 105 Packing Set 107 Packing Box Ring 108 Pac...

Страница 21: ...n Manual D104709X012 8540 Valve September 2021 21 Figure 12 Fisher 8540 Valve Assembly NOTE KEYS 21 22 28 AND 115 ARE NOT SHOWN PTFE PACKING GH13521 PTFE SEAL NPS 12 CL300 TWO PIECE FOLLOWER VIEW B VIEW B 34B5064 ...

Страница 22: ...Instruction Manual D104709X012 8540 Valve September 2021 22 ...

Страница 23: ...Instruction Manual D104709X012 8540 Valve September 2021 23 ...

Страница 24: ...hich are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Neither Emerson Emerson Automation Solutions nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the ...

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