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44 ซ.บรมราชชนนี 70 ถ.บรมราชชนนี ศาลาธรรมสพน์ ทวีวัฒนา กทม. 10170. 
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https://www.add-furnace.com/

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Principle of Operation

 

 

Type CS400 Base Regulator Operation

 

 

Refer to Figure 2. When downstream demand 
decreases, the pressure under the diaphragm 
increases. This pressure overcomes the regulator 
setting (which is set by the regulator control spring). 
Through the action of the pusher post assembly, lever 
and valve stem, the valve disk moves closer to the 
orifice and reduces gas flow. If demand downstream 
increases, pressure under the diaphragm decreases. 
Spring force pushes the pusher post assembly 
downward, the valve disk moves away from the 
orifice and the gas flow increases downstream as the

 

regulator opens in response to the decreased pressure 
underneath the diaphragm.

 

 

The Type CS400IR regulator includes an internal 
relief valve for overpressure protection. If the 
downstream pressure exceeds the regulator setting 
by 7 to 28 in. w.c. / 17 to 69 mbar (depending on the 
main spring used), the relief valve opens and excess 
gas is vented through the stabilizer vent in the upper 
spring  case.

 

 

The Types CS400IT and CS400ET provide a low 
capacity/token relief. Token relief provides relief 
from minor overpressure caused by nicks or dents 
on the orifice or by thermal expansion of gas in the 
downstream line. Token relief also provides a token 
or signal, in the form of odor, that an overpressure 
situation is occurring.

 

 

 

Type CS403 Integral Monitor Operation

 

 

Type CS403 combines the operation of a conventional 
two-regulator wide-open monitor set into one body, see 
Figure 3. The Integral True-Monitor

TM 

is installed on the 

inlet side of the body and serves to throttle flow and 
maintain an acceptable downstream pressure in the case 
where the Primary regulator fails to regulate downstream 
pressure. During normal operation the Integral Monitor is 
in a wide-open state as its setpoint is set higher than the 
primary regulator. See Table 6 for guidance regarding the 
setpoints of the regulator and associated integral monitor 
sets. If the downstream pressure should rise to the 
setpoint of the internal monitor due to loss of pressure

 

control by the primary regulator, the integral monitor will 
assume control and regulate the flow to the downstream 
system. See the Type TM600 Instruction Manual for 
additional details of operation.

 

 

If token relief is present, it will relieve a small amount of 
gas to the atmosphere as an indication that the Integral 
monitor is controlling the downstream pressure.

 

 

Type CS404 Slam-shut Operation

 

 

The Type VSX4 slam-shut module on the Type CS404 
regulator is a fast acting shut-off device that provides 
overpressure (OPSO) or over and underpressure 
(OPSO / UPSO) protection by completely shutting

 

off the flow of gas to the downstream system. See 
Tables 7 and 8 for guidance regarding the typical 
setpoints of the regulator and associated OPSO 
and UPSO setpoints. The Type VSX4’s actions 
are independent of the Type CS404 regulator and 
of variations to the inlet pressure. The Type VSX4

 

provides the option of internal or external downstream 
pressure registration. External registration requires a 
downstream sensing line. See Figure 7 for guidance 
regarding installation of the downstream control line.

 

 

The Type VSX4 shut-off disk is normally in the open 
(reset) position, see 

Figure 4

. If the downstream 

pressure below the slam-shut diaphragm increases (or 
decreases) until it reaches the slam-shut setpoint, this 
diaphragm moves upward (or downward) to release 
the trip mechanism which allows the spring force on 
the stem to push the disk against the seat, shutting off 
all gas flow. To reset the slam shut after gas has been 
shutoff, refer to Type VSX4 Instruction Manual for 
additional details.

 

 

In order for the Underpressure Shutoff (UPSO) of 
any slam-shut to be triggered, the downstream pipe 
pressure must drop below the UPSO setpoint.

 

In the case of a downstream line break, numerous 
factors can prevent the downstream pipe pressure from 
decreasing below the slam-shut UPSO setpoint. These 
factors include the distance of pipe to the break, the 
diameter of the pipe, size of the break and the number 
of restrictions, such as valves, elbows and bends, 
downstream of the regulator and/or slam-shut device. 
Due to these factors additional protections should be 
installed to stop flow in the event of a line break.

 

Содержание CS400IR

Страница 1: ...TEGRAL TYPE VSX4 SLAM SHUT MODULE Figure 1 Typical CS400 Pressure Reducing Regulators Table of Contents Introduction 1 Specifications 3 Principle of Operation 7 Installation and Overpressure Protection 8 Startup 11 Adjustment 11 Shutdown 12 Maintenance and Inspection 13 Parts Ordering 14 Parts List 14 Introduction Scope of the Manual This Instruction Manual provides installation maintenance and pa...

Страница 2: ...66 0 82 5 8 16 30 2 1 284 7 26 39 1 0 97 0 74 3 4 19 20 1 4 356 9 83 36 2 0 83 0 72 WARNING Failure to follow these instructions or to properly install and maintain this equipment could result in an explosion and or fire causing property damage and personal injury or death Fisher regulators must be installed operated and maintained in accordance with federal state and local codes rules and regulat...

Страница 3: ...F 20 to 66 C Non PED All Types 20 to 150 F 29 to 66 C Pressure Registration Internal or External Approximate Weights With Threaded Body Type CS400 9 lbs 4 kg Type CS403 18 5 lbs 8 kg Type CS404 11 2 lbs 5 kg With Flanged Body Add 8 6 lbs 4 kg to weights listed PED Conformity Statement and Information The CS400 Product Series is in conformity with the Pressure Equipment Directive PED 97 23 EC The e...

Страница 4: ... 5 114 290 20 0 1 1 2 1 1 2 4 5 114 2 2 5 127 1 1 4 1 1 4 Rp 4 5 114 1 1 2 1 1 2 4 5 114 2 2 5 127 NPS 2 DN 50 NPS 2 DN 50 CL125 FF CL150 FF 10 254 PN 10 16 10 254 232 16 0 Steel 1 1 4 1 1 4 NPT 4 5 114 290 20 0 1 1 2 1 1 2 4 5 114 1 1 4 1 1 4 Rp 4 5 114 1 1 2 1 1 2 4 5 114 Table 5 Outlet Pressure Ranges TYPE OUTLET PRESSURE RANGE PART NUMBER SPRING COLOR SPRING WIRE DIAMETER SPRING FREE LENGTH In...

Страница 5: ...11 to 16 19 47 7 17 6 to 8 15 to 20 21 52 11 27 7 5 to 11 19 to 27 0 9 62 0 58 to 1 6 psig 40 to 110 GF02169X012 14 35 10 to 14 25 to 35 1 1 75 0 65 psig 45 0 45 to 0 7 psig 30 to 47 1 4 psig 96 30 to 44 75 to 110 GF02170X012 0 72 psig 50 0 65 to 1 psig 45 to 69 1 6 psig 112 1 psig 69 2 5 psig 172 1 4 to 4 1 psig 95 to 280 GF02171X012 1 5 psig 103 1 to 2 psig 69 to 138 3 0 psig 207 2 psig 138 3 5 ...

Страница 6: ... ORIFICE PRIMARY REGULATOR DO NOT REMOVE WHILE UNIT IS PRESSURIZED M1061 Figure 3 Type CS403 Internally Registered Primary Regulator with Internally Registered Integral Monitor Operational Schematic OPSOADJUSTING SCREW OPSO SPRING SLAM SHUT VENT RESET KNOB UPSO ADJUSTING SCREW UPSO SPRING SLAM SHUT ORIFICE ORIFICE ADJUSTING SCREW CONTROL SPRING RELIEF SPRING SLAM SHUT DISK DISK VALVE STEM LEVER PU...

Страница 7: ...e downstream pressure should rise to the setpoint of the internal monitor due to loss of pressure control by the primary regulator the integral monitor will assume control and regulate the flow to the downstream system See the Type TM600 Instruction Manual for additional details of operation If token relief is present it will relieve a small amount of gas to the atmosphere as an indication that th...

Страница 8: ...hysical damage All vents should be kept open to permit free flow of gas to the atmosphere Protect openings against entrance of rain snow insects or any other foreign material that may plug the vent or vent line On outdoor installations point the spring case vent downward to allow condensate to drain see Figures 5 through 7 This minimizes the possibility of freezing and of water or other foreign ma...

Страница 9: ...re to avoid unnecessary load and movement to the flanges of the equipment If needed a support may be used under thepiping and regulator slam shut body to avoid excessive pressure force on the regulator slam shut Installation Location The installed regulator should be adequately protected from vehicular traffic and damage from other external sources Install the regulator with the vent pointed verti...

Страница 10: ...l com PRIMARY REGULATOR UPSTREAM BLOCK VALVE 20 IN 508 mm DOWNSTREAM BLOCK VALVE M1062 INTEGRAL MONITOR Figure 6 Type CS403 Downstream Control Line Connection PRIMARY REGULATOR UPSTREAM BLOCK VALVE 20 IN 508 mm DOWNSTREAM BLOCK VALVE M1063 INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE SLAM SHUT Figure 7 Type CS404 Downstream Control Line Connection ...

Страница 11: ... 75 psi 0 05 bar higher than the outlet pressure setting of the regulator Vent Line Installation The CS400 Series regulators have a 1 NPT screened vent opening in the spring case If necessary to vent escaping gas away from the regulator install a remote vent line in the spring case tapping Vent piping should be as short and direct as possible with a minimum number of bends and elbows The remote ve...

Страница 12: ...t for the given regulator spring ranges WARNING In the case of a downstream line break numerous factors affect the capability to evacuate gas from the pipeline These factors include the distance of pipe to the break the diameter of the pipe size of the break and the number of restrictions such as valves elbows and bends downstream of the regulator and or slam shut device Due to these factors addit...

Страница 13: ...rew key 65 counterclockwise to ease spring compression 2 Remove the adjusting screw key 65 and control spring key 38 3 Remove hex nuts key 16 and cap screws key 15 Separate the upper spring case key 1 from the lower casing assembly key 9 Note If disassembling a CS400 Series regulator lift the upper spring case straight up in order to avoid hitting the stem key 44 4 Slide the diaphragm head assembl...

Страница 14: ... Retaining Ring Zinc plated steel T1120925072 4 Stabilizer Guide Stainless steel GE27061X012 5 Stabilizer GE27063X012 6 Stabilizer Spring Stainless steel GE35010X012 7 Stabilizer Retaining Ring Zinc plated steel GE27024X012 8 Stabilizer Screw 3 required Zinc plated GE29724X012 9 Lower Casing Aluminum GE24289X012 10 Lever Steel GE27194X012 11 Stem Aluminum GE27402X012 12 O ring External Registratio...

Страница 15: ...abel 94 Overlay Label 95 Grommet Nitrile NBR GE35358X012 96 Slip Disk Stainless steel GG05787X012 100 Lockwire Stainless steel T14088T0012 101 Slotted Spring Pin Plated steel GE32724X012 Recommended spare part Key Description Part Number 41 R V Spring Stainless steel GE30194X012 42 Spring Retainer Aluminum GE27296X012 43 Spring Seat Zinc plated steel Non Relief GE27327X012 Standard and Token Relie...

Страница 16: ... 19 6 5 7 95 8 L1 TORQUE 25 TORQUE 15 TO 30 IN LBS 1 7 TO 3 4 N m 51 35 TO 45 FT LBS 47 TO 61 N m L2 27 36 21 18 11 13 14 TORQUE 10 L2 22 L2 15 TO 30 IN LBS 1 7 TO 3 4 N m S L2 20 37 L2 28 S 72 MAIN VALVE ERAA03738 APPLY LUBRICANT L SEALANT S 1 L1 ANTI SEIZE LUBRICANT L2 SILICONE GREASE S THREAD SEALANT 1 Lubricants and sealant must be selected such that they meet the temperature requirements Figu...

Страница 17: ...inued 44 55A TORQUE 50 TO 70 IN LBS 5 6 TO 7 9 N m 47 L1 41 TORQUE 50 TO 70 IN LBS 5 6 TO 7 9 N m A 55B 48 43 58 55A 57 56 A 55B TOKEN RELIEF TORQUE 50 TO 70 IN LBS 5 6 TO 7 9 N m 45 43 43 A 51 53 54 55B 55A 54 56 53 42 41 51 57 STANDARD RELIEF 51 57 53 ERAA03738 56 56 NON RELIEF 54 APPLY LUBRICANT L ADHESIVE A 1 L1 ANTI SEIZE LUBRICANT A ADHESIVE 1 Lubricants and adhesive must be selected such th...

Страница 18: ...RATION 20 11 INTERNAL REGISTRATION Figure 10 CS400 Series Registration Options TORQUE 35 TO 45 FT LBS 47 TO 61 N m L2 L2 L2 TORQUE L1 35 TO 45 FT LBS 26 27 70 27 47 TO 61 N m 25 101 TRUE MONITOR ASSEMBLY ORIFICE AND TRUE MONITORTM ASSEMBLY APPLY LUBRICANT L 1 L1 ANTI SEIZE LUBRICANT L2 SILICONE GREASE 1 Lubricants must be selected such that they meet the temperature requirements Figure 11 CS400 Se...

Страница 19: ...SHUT ASSEMBLY ORIFICE AND SLAM SHUT ASSEMBLY Figure 11 CS400 Series Slam shut and Integral Monitor Modules continued 72 70 80 74 76 77 TORQUE L2 10 TO 13 FT LBS 14 TO 18 N m 75 70 L2 GRAY CAST IRON DUCTILE IRON OR STEEL APPLY LUBRICANT L SEALANT S 1 L1 ANTI SEIZE LUBRICANT L2 SILICONE GREASE S THREAD SEALANT 1 Lubricants and sealant must be selected such that they meet the temperature requirements...

Страница 20: ...om บริษัท บริษัท เอดีดี เฟอร เนส จำกัด Add Furnace Co Ltd ที อยู bangkok 44 ซ บรมราชชนนี 70 ถ บรมราชชนนี ศาลาธรรมสพน ทวีวัฒนา กทม 10170 website https www add furnace com e mail sales add furnace com add028883472 gmail com โทร ออกแบบ 08 08 170 170 088 300 1122 โทร 02 888 3472 Online Support Line ID add11 Wechat ID add0883001122 แฟกซ 02 888 3258 line ID add11 ...

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