Emerson Crosby HSJ Series Скачать руководство пользователя страница 3

3

Crosby

 SerieS HSJ Safety valveS

InstallatIon, operatIon and maIntenance InstructIons

1 introduCtion

Crosby Series HSJ safety valves have been 
selected because of their performance features, 
reliability and ease of maintenance. adherence 
to the installation and maintenance procedures 
specified herein will provide the utmost in safety, a 
minimum of maintenance and a long service life.
Crosby Series HSJ safety valves are manufactured 
in accordance with the requirements of Section 1, 
Power Boilers, and Section viii, unfired Pressure 
vessels, of the aSMe Boiler and Pressure vessel 
Code.

Caution

The valve should never be lifted or handled using 
the lifting lever.

Warning

To have trouble-free performance be sure to 
clean the inlets and outlets of valves thoroughly 
before installing. All dirt, sediment and scale in 
the protected vessel and piping must be removed 
completely before installation (foreign material 
entering the valve may cause seat leakage, 
plugging and valve malfunction).

fixed support anchored to building structure

recommended minimum diameter - 

½” larger than valve inlet

notes

*  refer to aSMe boiler code section 1, pg-71.2
**  allow sufficient space to prevent bottoming or side binding of the drip 

pan to the discharge pipe under maximum conditions of expansion

Boiler drum

See note **

rounded smooth length

Drain

Drain

Wire and 

seal

Discharge pipe

Drip pan

Shortest 

possible 

length*

2 storage and handling

Often, valves are on hand at the job site months 
before they are installed. unless stored and 
protected properly, valve performance may be 
affected adversely.
rough handling and dirt may damage or 
cause misalignment of the valve parts. it is 
recommended that the valves be left in their 
original shipping containers and that they be 
stored in a warehouse or at a minimum on a 
dry surface with a protective covering until they 
are used.

fiGure 2

Seal wire

ring positions 

stamped here

Содержание Crosby HSJ Series

Страница 1: ... safety of lives and property often depends on the proper operation of the safety valves Consequently the valves should be kept clean and should be tested periodically and reconditioned to make sure they function properly Service records Service records should be completed before a valve is returned to service These records are important and will provide guidance on establishing time intervals bet...

Страница 2: ...ainless steel Stainless steel 3 18 Adjusting bolt nut Steel Steel 3 19 Cap lever assembly Steel iron Steel iron Gaskets Organic fiber non asbestos Organic fiber non asbestos 1 One piece disc 6A replaces part reference numbers 5 6 and 7 in orifice sizes F G H and J for CL 150 CL 300 and CL 600 Figure 1 Seal and wire Seal and wire Notes On Series HSJ with closed bonnet option except Series HSJ DOW t...

Страница 3: ...g must be removed completely before installation foreign material entering the valve may cause seat leakage plugging and valve malfunction Fixed support anchored to building structure Recommended minimum diameter larger than valve inlet Notes Refer to ASME boiler code section 1 pg 71 2 Allow sufficient space to prevent bottoming or side binding of the drip pan to the discharge pipe under maximum c...

Страница 4: ... designed to withstand the total resultant forces due to the valve discharging at the maximum accumulated pressure and the expected piping loads Crosby Series HSJ safety valves Installation operation and maintenance instructions Outlet piping Discharge piping should be simple and direct Where possible a short vertical pipe connected through a long radius elbow discharging directly into the atmosph...

Страница 5: ...e making any adjustments reduce the system pressure under the valve 10 to 20 below the set pressure stamped on the valve This will prevent damage to internal parts and minimize the chance of an inadvertent valve opening For parts identification see Figure 1 on page 2 a Remove the cap 19 and lifting lever device if any following the instructions on page 8 b Loosen the adjusting bolt nut 18 c Turn t...

Страница 6: ...if any following the instructions on page 8 c Before releasing the spring load measure and make note of the height of the adjusting bolt 17 over the top of the bonnet 14 This information will help when reassembling the valve to its approximate original setting d Loosen the adjusting bolt nut 18 Count the number of turns required to remove the spring load by rotating the adjusting bolt 17 in a coun...

Страница 7: ...acility for repair All parts must be machined accurately per Emerson specifications No safety valve will be tight nor will it operate properly unless all parts are correctly machined If unable to a return to a Emerson authorized repair facility for remachining use of a reseating machine is recommended Lapping block Lapping blocks are made of a special grade of annealed cast iron There is a block f...

Страница 8: ...zle ring 3 below the seats Release the spindle slowly to permit the disc insert to contact the nozzle seat gently Check that the nozzle ring moves freely k Screw the adjusting bolt 17 and nut 18 into the top of the bonnet 14 the same number of turns originally required to remove the spring load The original set pressure can be approximated by screwing the adjusting bolt down to the height above th...

Страница 9: ...ed lever pin and forked lever pin cotter Position the lever opposite the valve outlet and install the four cap set screws and tighten them against the groove in the top of the bonnet Type D Install the cap gasket on the bonnet Screw the spindle nut onto the spindle Place the dog in the cap and install the dog shaft so that the dog is horizontal and the square on the end of the dog shaft has a corn...

Страница 10: ... Top view Packed lifting lever type D Regular lifting lever type C Screwed cap and test rod type B Test rod Test rod Test rod Lever Cap Valve spindle Spindle nut Forked lever Pin Pin Lever Cap set screw Cotter pin Cotter pin Cotter pin Cap top gasket Cap top gasket Dog Dog Dog shaft Spindle Adjusting bolt Adjusting bolt nut Cap gasket Cap gasket Cap plug Cap plug Dog shaft O ring Dog shaft bearing...

Страница 11: ...193 6 193 128 727 128 727 157 302 157 302 157 302 157 302 L 5 350 5 350 5 568 6 256 6 256 135 890 135 890 141 427 158 902 158 902 M 5 881 5 881 5 881 6 693 6 693 149 377 149 377 149 377 170 002 170 002 N 6 990 6 990 6 990 177 546 177 546 177 546 P 6 303 8 053 8 053 160 096 204 546 204 546 Q 7 178 7 178 7 178 182 321 182 321 182 321 Crosby Series HSJ safety valves Installation operation and mainten...

Страница 12: ...ction use and maintenance of any product remains solely with the purchaser and end user Crosby is a mark owned by one of the companies in the Emerson Automation Solutions business unit of Emerson Electric Co Emerson Automation Solutions Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of th...

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