Emerson Copeland EVM Series Скачать руководство пользователя страница 22

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Cable routing  

If conduit is being used for wiring, use separate conduits 

for line voltage (mains), motor cables, and all 

interface/control wiring.  
To meet the UL requirements, if conduit is being used 

for wiring, the enclosure openings provided for conduit 

connections in the field shall be closed by UL listed 

conduit fittings with the same type rating (Type 1) as 

the enclosure. 
Avoid running motor cables alongside or parallel to any 

other wiring. If it is necessary to run motor cables with 

other wiring, then maintain spacing between motor 

cables and other wiring.  

 

Wiring the VFD  

If three or more motor cables are used, each conductor 

must have its own overcurrent protection. 

Note:

 Do not wire motor leads to R+, R–. This will 

cause  
damage to the drive.  

Note:

 Actual layout may vary slightly by frame.  

 

Ground wiring 

•  

Run motor cables in separate conduit 

•  DO NOT RUN CONTROL WIRES in same conduit 
•  Cables sized per Appendix B 
•  Provide dedicated wire for low impedance ground 

between drive and motor. DO NOT USE   conduit as 

ground 

  

 

Improper grounding could result in damage to the 

motor and/or drive and could void warranty. 

 

 
 
 
 
 

Checking the cable and motor insulation 

1.  Check the motor cable insulation as follows: 

 

Disconnect the motor cable from terminals U, 

V and W of the EVM drive and from the motor 

 

Measure the insulation resistance of the motor 

cable between each phase conductor as well 

as between each phase conductor and the 

protective ground conductor 

 

The insulation resistance must be >1M ohm 

2.  Check the input power cable insulation as 

follows: 

 

Disconnect the input power cable from 

terminals L1, L2 and L3 of the EVM drive and 

from the utility line feeder 

 

Measure the insulation resistance of the input 

power cable between each phase conductor as 

well as between each phase conductor and the 

protective ground conductor 

 

The insulation resistance must be >1M ohm 

3. 

Check the motor insulation as follows:

 

 

Disconnect the motor cable from the motor and 

open any bridging connections in the motor 

connection box 

 

Measure the insulation resistance of each 

motor winding. The measurement voltage must 

equal at least the motor nominal voltage but 

not exceed (1.1 * 2* Sqrt (2) X Vdc). 

 

The insulation resistance must be >1M ohm 

EMC Installation 

Note:

 All following information is strongly recommended 

but is not necessary if sufficient system design 

and validation has been completed. 
The responsibility to meet the local system EMC limit 

values and electromagnetic compatibility requirements 

is the responsibility of the end user or the system 

operator. This operator must also take measures to 

minimize or remove emissions in the environment 

concerned (see Figure below). He must also use means 

to increase the interference immunity of the system 

devices.  
In a drive system (PDS) with frequency inverters, you 

should take measures for electromagnetic compatibility 

(EMC) while doing your planning, because changes or 

improvements to the installation site, which are required 

in the installation or while mounting, are normally 

associated with additional higher costs.  
The technology and system of a frequency inverter 

cause the flow of high frequency leakage current during 

operation. All grounding measures must therefore be 

implemented with low impedance connections over a 

large surface area.  
 
 

Содержание Copeland EVM Series

Страница 1: ...Copeland Commercial HVACR Variable Frequency Drive EVM Series Installation Manual ...

Страница 2: ...nd Wiring 15 Wire Stripping Lengths 15 Circuit Breakers 16 Cable and Fuse Guidelines 17 UL Guidelines 17 18 IEC Guidelines 19 20 Panel Mounting 21 Cable Routing 22 Wiring the VFD 22 Checking Cable and Motor Insulation 22 EMC Installation 22 EMC measures in control panel 23 International EMC Protection Req 24 Installation in corner grounded network 25 Verifying Rotation 25 Step 3 Control Board Layo...

Страница 3: ... HD384 4 41 S2 Deviations of the input voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause a restart Measures should be take...

Страница 4: ...ction The Copeland EVM VFD has met a stringent series of factory quality requirements before shipment It is possible that packaging or equipment damage may have occurred during shipment After receiving your Copeland VFD please check for the following Check to make sure that the package includes the install manual quick start guide and accessory packet The accessory packet includes Rubber grommets ...

Страница 5: ...5 Rating Label Carton Label Keypad Button Overview ...

Страница 6: ...A 5D6 5 6A 7D6 7 6A 012 12A 016 16A 023 23A 031 31A 038 38A 046 46A Platform M Multi Purpose Input Voltage 2 200 240V 4 380 480V 5 525 600V 1 100 120V Onboard Comms M Modbus RTU E Ethernet BACnet Modbus Option Spot N None Product type V Variable Frequency Drive Human Interface N No screen or keypad E Embedded 7 segment Hardware Protections F Internal EMI Filter N No EMI Filter No Choke Phases Inpu...

Страница 7: ... Frame size D H1 H2 W1 W2 W3 Ø Weight lb kg FR1 7 09 5 98 5 51 2 83 2 26 2 26 0 20 2 6 180 152 140 72 57 5 57 5 5 2 1 2 FR2 7 09 8 66 8 15 4 29 3 56 3 56 0 22 5 7 180 220 207 109 90 5 90 5 5 5 2 6 FR3 7 09 10 24 9 72 5 12 4 57 4 57 0 22 8 2 180 260 247 130 116 116 5 5 3 7 FR4 7 68 11 81 11 06 7 24 6 3 6 3 0 24 13 9 195 300 281 184 160 160 6 6 3 ...

Страница 8: ...phase FR1 0 0 1 97 50 1 97 50 14 83 25 2 FR2 0 0 1 97 50 1 97 50 24 72 42 200 Vac to 240 Vac 50 60 Hz 1 phase FR1 0 0 1 97 50 1 97 50 14 83 25 2 FR2 0 0 1 97 50 1 97 50 37 43 63 6 FR3 0 0 1 97 50 1 97 50 42 37 72 200 Vac to 240 Vac 50 60 Hz 3 phase FR1 0 0 1 97 50 1 97 50 14 83 25 2 FR2 0 0 1 97 50 1 97 50 24 72 42 FR3 0 0 1 97 50 1 97 50 42 37 72 FR4 0 0 1 97 50 1 97 50 75 56 128 4 380 Vac to 480...

Страница 9: ... input wires two line wires one grounding wire through the input magnetic core before connecting to the input terminal block L2 L3 and grounding hole Tie the input magnetic core to the input wires with a cable tie 3P 230 480 V FR1 EMI version Run the input wires three line wires one grounding wire through the input magnetic core before connecting to the input terminal block L1 L2 L3 and grounding ...

Страница 10: ... before connecting to the input terminal block L2 L3 and grounding hole Tie the input magnetic core to the input wires with a cable tie 3P 230 480 V FR2 EMI version Run the input wires three line wires one grounding wire through the input magnetic core before connecting to the input terminal block L1 L2 L3 and grounding hole Tie the input magnetic core to the input wires with a cable tie 3P 575 V ...

Страница 11: ...a cable tie 3P 230 480 V FR3 EMI version Run the input wires three line wires one grounding wire through the input magnetic core before connecting to the input terminal block L1 L2 L3 and grounding hole Tie the input magnetic core to the input wires with a cable tie 3P 575 V FR3 EMI version Run the input wires three line wires through the input magnetic core before connecting to input terminal blo...

Страница 12: ...ng wire should not run through the input magnetic core Tie the input magnetic core to the input wires with a cable tie Output wiring 3P 230 480 575 V FR4 EMI Version Run three motor wires through the output magnetic core before connecting to output terminal block The output grounding wire should not run through the output magnetic core Tie the output magnetic core to the output wires with a cable ...

Страница 13: ...nnect the cable to option card connector 3 and MCU board connector 4 Continue on next page Mounting Instruction for Option Cards Step 1 For enclosed type Remove the front cover 1 from the NEMA 1 kit then remove the terminal cover 2 from the drive For open type Only remove the terminal cover ...

Страница 14: ...ard to the drive by inserting the four snaps into the slots on drive Option Card Wiring Instruction Step 5 For enclosed type Install the terminal cover 1 to the drive then install the front cover 2 to the NEMA 1 kit For open type Only install the terminal cover to the drive ...

Страница 15: ...ing in Inches mm Motor Wiring in Inches mm Size A1 B1 C1 D1 A2 B2 C2 D2 FR1 0 39 2 76 0 3 2 76 0 39 2 76 0 39 2 76 10 70 10 70 10 70 10 70 FR2 0 47 2 76 0 4 2 76 0 47 2 76 0 47 2 76 12 70 12 70 12 70 12 70 FR3 0 47 3 54 0 4 3 54 0 47 3 54 0 47 3 54 12 90 12 90 12 90 12 90 FR4 0 79 4 53 0 7 4 53 0 79 4 53 0 79 4 53 20 115 20 115 20 115 20 115 ...

Страница 16: ... circuit breakers should handle 80 of their rated capacity for continuous loads and 100 for intermittent loads NEC Articles 210 20 215 3 and 430 address the NEC requirements in more detail For safety reasons it is recommended to assume all loads are continuous To explain the process for finding the minimum breaker size necessary please complete the following 1 Find your total current load of the c...

Страница 17: ...0 14 10 18 8 16 8 4 8 20 70 63 70 10 8 18 8 16 8 FR2 6 9 26 4 90 63 90 8 8 20 6 12 6 7 8 30 125 63 125 8 6 20 6 12 6 200 Vac to 240 Vac 50 60 Hz 1 phase FR1 2 5 6 5 15 15 15 14 14 18 8 16 8 4 8 11 30 30 30 14 10 18 8 16 8 7 8 17 60 63 60 10 8 18 8 16 8 FR2 11 23 80 63 80 10 8 20 6 12 6 17 5 35 125 63 125 8 6 20 6 12 6 FR3 25 3 49 6 200 200 6 6 20 6 8 6 200 Vac to 240 Vac 50 60 Hz 3 phase FR1 2 5 3...

Страница 18: ...round AWG Term inal size line and motor AWG Term inal size ground AWG 380 Vac to 480 Vac 50 60 Hz 3 Phase FR1 2 2 2 6 6 4 6 3 15 14 14 18 8 16 10 4 3 5 2 10 8 6 3 15 14 14 18 8 16 10 5 6 6 7 15 10 10 15 14 14 18 8 16 10 7 6 9 1 30 15 10 15 14 10 18 8 16 10 FR2 12 14 4 30 20 16 20 12 10 20 6 12 8 16 19 2 40 25 25 30 10 10 20 6 12 8 23 27 6 60 32 32 40 8 10 20 6 12 8 FR3 31 35 7 70 40 50 8 8 20 6 10...

Страница 19: ...0 70 63 70 6 6 0 2 6 1 6 FR2 6 9 26 4 90 63 90 10 10 0 5 16 1 10 7 8 30 125 63 125 10 10 0 5 16 1 10 200 Vac to 240 Vac 50 60 Hz 1 phase FR1 2 5 6 5 15 15 15 2 5 2 5 0 2 6 1 6 4 8 11 30 30 30 2 5 2 5 0 2 6 1 6 7 8 17 60 63 60 6 6 0 2 6 1 6 FR2 11 23 80 63 80 6 6 0 5 16 1 10 17 5 35 125 63 125 10 10 0 5 16 1 10 FR3 25 3 49 6 200 200 16 16 0 5 16 1 5 6 200 Vac to 240 Vac 50 60 Hz 3 phase FR1 2 5 3 3...

Страница 20: ...r mm2 IEC cable size ground mm2 Term inal size line and motor mm2 Term inal size ground mm2 380 Vac to 480 Vac 50 60 Hz 3 Phase FR1 2 2 2 6 6 4 6 3 15 2 5 2 5 0 2 6 1 5 6 4 3 5 2 10 8 6 3 15 2 5 2 5 0 2 6 1 5 6 5 6 6 7 15 10 10 15 2 5 2 5 0 2 6 1 5 6 7 6 9 1 30 15 10 15 2 5 2 5 0 2 6 1 5 6 FR2 12 14 4 30 20 16 20 4 4 0 5 16 4 10 16 19 2 40 25 25 30 6 6 0 5 16 4 10 23 27 6 60 32 32 40 10 10 0 5 16 ...

Страница 21: ...21 Drive to Motor Connection Panel Mount EMC Compliant setup 230Vac 460 480 Vac 600 Vac ...

Страница 22: ...ollows Disconnect the input power cable from terminals L1 L2 and L3 of the EVM drive and from the utility line feeder Measure the insulation resistance of the input power cable between each phase conductor as well as between each phase conductor and the protective ground conductor The insulation resistance must be 1M ohm 3 Check the motor insulation as follows Disconnect the motor cable from the m...

Страница 23: ...it and signal cables in parallel a minimum clearance of 11 81 in 300 mm is recommended in order to prevent the radiation of electromagnetic energy Separate cable routing is also recommended when large voltage potential differences are involved Any necessary crossed cabling between the control signal and power cables should be implemented at right angles 90 degrees It is recommended to never lay co...

Страница 24: ...e ground connections from the motor and the variable frequency drive and therefore minimizes the equalizing current loads on the shielding braid If there are additional subassemblies in a motor feeder such as motor contactors overload relays motor reactor sinusoidal filters or terminals the shielding of the motor cable can be interrupted close to these subassemblies and connected to the mounting p...

Страница 25: ... allow the intermediate circuit capacitors to discharge Failure to follow these instructions will result in death or serious injury Remove the main cover of the AC drive and remove the EMC MOV screws depending on frame size see following Figures Once the screw is removed it can be reconnected to re engage the EMC protection Location of the EMC MOV screw in frame 1 Location of the EMC MOV screws in...

Страница 26: ...11 AO1 GN 12 13 0 V 14 24 V 1 DIN DIN 2 DIN 3 DIN 4 5 CM 6 A B 7 LCD STO terminals IO terminals Relay terminals MOV screw Removable EMC screw Option card port DIP switches RJ45 port for Keypad PC RJ45 port for Ethernet Line grounding position Motor grounding position Motor grounding wire Line wires Motor wires Line grounding wire EVM PRO wiring illustration ...

Страница 27: ...ble EMC screw Line wires Motor wires Line grounding position Motor grounding position Motor grounding wire Line grounding wire MOV screw Relay terminals I O terminals 18 Y1NO 19 Y1CM 20 Y1NC 1 DIN 2 DIN 3 DIN DIN 4 CM 5 6 A B 7 8 AI1 9 AI1 10 GN 11 AO1 12 GN 13 0 V 14 24 V EVM Basic wiring illustration ...

Страница 28: ...85 signal A Fieldbus communication Modbus RTU BACNet 7 B RS 485 signal B Fieldbus communication Modbus RTU BACNet AI1 Analog input 1 0 10 V Voltage speed reference programmable to 4 mA to 20 mA AI1 Analog input 1 ground Analog input 1 common ground 10 GND I O signal ground I O ground for reference and control 11 AO1 Analog output 1 Output frequency Shows output frequency to motor 0 60 Hz 4 mA to 2...

Страница 29: ...cess In the Wizard you will need the following keypad buttons Up Down Buttons Use these to change value OK Button Confirm selection and enter into next question Back Reset Button If this was pressed at the first question the startup wizard will be cancelled Once you have connected power to your Copeland EVM frequency converter and the Startup Wizard is enabled follow these instructions to easily s...

Страница 30: ...minal nameplate base voltage Find this value on the rating plate of the motor P1 10 Motor Nominal Freq 8 00 Hz 400 Hz MotorNomFreqMFG Motor nominal nameplate base frequency Find this value on the rating plate of the motor This parameter sets the field weakening point P8 4 to the same value P1 3 Accel Time 1 0 10 s 3000 0 s 20 0 s The time required for the output frequency to accelerate from zero f...

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