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© 2018 Emerson Climate Technologies, Inc.

 

AEX-XXXX 

PRELIMINARY 

AE8-1384 R6

 

 

 

NOTICE

 

NOTICE

 

 

3.  CoreSense History Status Messages

 

4.  Configuration Messages

 

5.  Command Messages

 

6.  Firmware Update Messages

 

CoreSense  status,  configuration,  history,  and  device 
information  messages  available  to  the  master  include 
those listed in 

Table 4.

 

The  history  status  messages  give  the  order  in  which  the 

Warning/Alert 

has  happened,  with  the  total  compressor 

run time. Information about the 

Warning/Alert 

occurrence 

during  the  last  7  days  and  the  cumulative 

Warning/Alert 

counter are also available.

 

For  more  information  on  CoreSense  Communications 
features and to request Modbus maps please contact your 
Application Engineer.

 

 

DIP Switch Configuration

 

DIP  switch  selection  for  the  Modbus  address,  baud  rate, 
parity, and other operating conditions simplify service and 
start-up  procedures. 

Table  5 

lists  the  purpose  of  each 

switch.

 

 

 

The  module  must  be  reset  after  changing  any  of  the 
DIP switch settings for changes to take effect.

 

CoreSense  Communications  modules  are  shipped  from 
the factory with the DIP switches set to default settings for 
standalone operation. Default settings are shown in 

Table

 

5. 

Switch 1 is turned “on” as part of a quality control check 

to  verify  communications  capability  of  the  module  before  
it leaves the compressor manufacturing plant. Switch 9 is 
also turned “on” for TE* motor code. All other DIP switch 
default settings are in the “off” position.

 

 

 

If  DIP  switch  settings  are  inadvertently  changed,  the 
compressor  will  operate,  but  could  have  some  loss  
of protection. Scroll temperature protection and short 
cycle protection could be disabled.

 

The following steps cover the DIP switch settings throughout 
the  commissioning  process  for  a  multiple  compressor 
system with communications.

 

1. 

Switches  1  through  5  are  used  for  setting  the  device 
address. DIP switch 1 is the least significant bit (LSB) 
and  switch  5  is  the  most  significant  bit  (MSB).  DIP 
switch  addresses  0  through  31  are  shown  in 

Figure

 

4

.  Each  CoreSense  Communications  module  that  is 

daisy  chained  and  connected  to  a  master  controller 
must have a unique node address (as determined by 
the DIP switch settings).

 

2.  Switch 6 defines the communication baud rate for the 

CoreSense  Communications  module.  If  the  switch  is 
“off”, the baud rate is 19200. If the switch is “on” the 
baud rate is 9600. The baud rate of each CoreSense 
Communications  module  should  be  set  to  match  the 
master controller baud rate.

 

3.  Switch 7 defines the communications parity. The default 

parity  setting  for  the  CoreSense  Communications 
module  is  no  parity. 

If  the  switch  is  set  to  “on”  the 

module will communicate using even parity. The parity 
setting  must  match  the  parity  setting  of  the  master 
controller.

 

4.  Switch 8 defines the control mode. The default setting 

is  standalone  mode  (off).  If  communications  with  a 
master controller is desired, switch 8 should be turned 
“on” to  network.

 

5.  Switch  9  defines  the  thermistor  configuration.  If  the 

compressor has a voltage code of TE*, the compressor 
has  PTC  and  NTC  thermistors  for  motor  and  scroll 
temperature protection. If the compressor voltage code 
is TW*, the compressor has only  PTC thermistors for 
motor  and  scroll  temperature  protection.  The  default 
setting is 

“on” for PTC and NTC thermistor types.

 

6.  Switch  10  enables  short  cycling  protection  if  turned

 

“on”. The default setting is “off”.

 

 

Jumper Setting

 

CoreSense  Communications  modules  are  shipped  with 
the jumper installed. For standalone operation the jumper 
should  remain  installed.  For  daisy  chained  applications 
the jumper should remain installed for the modules on the 
ends of the daisy chain. All other jumpers in the sequence 
of daisy chained modules should be removed. The jumper 
can  be  removed  using  miniature  electronics  needle  nose 
pliers

 

 

PC Interface Software

 

PC interface software is available from Emerson On Line 
Product  Information  (OPI).  The  PC  interface  software 
allows the design engineer access to status, configuration, 
history,  and  data  logging  via  a  computer.  This  method  of 
connecting  and  communicating  with  CoreSense  is  very 
helpful during the unit development stage if CoreSense is 
in stand-alone mode and not communicating with a  master 
controller.

 

NOTICE

 

NOTICE

 

Содержание AE8-1384 R6

Страница 1: ...ion 4 Product Specifications 4 Installation Mounting 4 Terminal Description and Basic Field Wiring 4 Dielectric Hipot Testing 5 Operation Warning Codes 5 Alert Lockout Codes 5 Resetting Alert Codes 6 Section Page Commissioning Communications 6 DIP Switch Configuration 7 Jumper Setting 7 PC Interface Software 7 Service Field Service 8 Troubleshooting 8 Tables Module Part Numbers 9 Module Specificat...

Страница 2: ...etained throughout the lifetime of the compressor You are strongly advised to follow these safety instructions Safety Icon Explanation DANGER indicates a hazardous situation which if not avoided will result in death or WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with the safety alert symbol indicates a hazardous situation which ...

Страница 3: ...t electrically locking out the system Use only approved refrigerants and refrigeration oils Personal safety equipment must be used Failure to follow these warnings could result in serious personal injury WARNING BURN HAZARD Do not touch the compressor until it has cooled down Ensure that materials and wiring do not touch high temperature areas of the compressor Use caution when brazing system comp...

Страница 4: ...ended to be used as field retrofits for other motor protection modules that may have been previously used with Copeland Scroll compressors The motor and scroll thermistor circuits are configured differently for Copeland Scroll with CoreSense Communications and are not compatible with motor protection modules that were previously used Copeland Scroll compressors equipped with CoreSense Communicatio...

Страница 5: ...e module has not communicated with the master controller for longer than 5 minutes Once communication is reinitiated the Warning will be cleared Code 2 Reserved For Future Use Code 3 Short Cycling The module will flash the green Warning LED three times indicating the compressor has short cycled more than 48 times in 24 hours A short cycle is defined as compressor runtime of less than 3 minutes The...

Страница 6: ...compressor after one Code 7 Alert A power cycle or Modbus reset command will be required to clear the lockout Code 8 Reserved for Future Use Code 9 Module Low Voltage The module will flash the red Alert LED nine times indicating low module voltage see Table 2 on the T2 T1 terminals for more than 5 seconds A Code9 Alert will open the M2 M1 contacts The Alert will reset after 5 minutes and the M2 M1...

Страница 7: ... CoreSense Communications module that is daisy chained and connected to a master controller must have a unique node address as determined by the DIP switch settings 2 Switch 6 defines the communication baud rate for the CoreSense Communications module If the switch is off the baud rate is 19200 If the switch is on the baud rate is 9600 The baud rate of each CoreSense Communications module should b...

Страница 8: ... Copeland Scrolls with one exception the scroll thermistor is a negative temperature coefficient NTC type thermistor This means that as the dis charge temperature increases the resistance of the thermistor decreases The motor has positive temperature coefficient PTC type thermistors as the motor temperature increases so does the resistance of the thermistor chain To measure the resistance of the P...

Страница 9: ...ption 5 VA 5 VA M1 M2 Contact Rating 2 5A Max 2 5A Max Motor Temperature Trip Resistance 4 5KΩ 25 4 5KΩ 25 Open Motor Thermistor Trip Resistance 220KΩ 220KΩ Shorted Motor Thermistor Trip Resistance 40Ω 40Ω Temperature Reset Resistance 2 75KΩ 2 75KΩ Scroll Temperature Trip Resistance 2 4KΩ 2 4KΩ Open Scroll Thermistor Trip Resistance 370KΩ 370KΩ Shorted Scroll Thermistor Trip Resistance 1KΩ 1KΩ Scr...

Страница 10: ...4 320 ASSET Model Number 18 36 332 CoreSense Module Serial Number 11 22 33D Division Name 29 58 35A Product Code 9 18 363 Product Name 7 14 36A Product type 1 2 36B Endian Convention 1 2 36C Dip switch Setting 2 2 Unused 18 bytes 380 Alarm Code 1 2 0 Normal Operation 1 Loss of Communication to E2 2 Open OR Short Spare Thermister Warning 3 Open OR Short Scroll Thermister Warning 4 Short Cycle Warni...

Страница 11: ...us OK 1 Not OK 0 0x0100 Pilot Voltage Status OK 1 Not OK 0 385 Scroll Temperature Value 2 2 Scroll High Temp Sensor Value Range 0 C to 655 36 C 387 Spare Temperature Value 2 2 Spare Temp Sensor Value Range 0 C to 655 36 C 389 Pilot Voltage Value 2 2 Pilot Voltage Value Range 0 to 655 36 V Unused 117 bytes 400 Ten most recent alarms with time stamp 40 60 428 Compressor run history with cumulative c...

Страница 12: ...er Location 17 34 115 Customer Name 17 34 126 Compressor Model Number Modified 18 36 138 Compressor serial number 12 24 144 Application code 3 6 147 Temperature code 4 8 14B Refrigerant code 7 14 152 Functional Configuration 2 2 154 Compressor run time to count as short cycle 1 2 155 Scroll High Temp Trip 2 2 157 Scroll High Temp Reset 2 2 15A Future Use 1 2 15B Future Use 2 2 15D Future Use 2 2 1...

Страница 13: ...code 3 6 147 Temperature code 4 8 14B Refrigerant code 7 14 152 Functional Configuration 2 2 154 Compressor run time to count as short cycle 1 2 Range 1 min to 6 min 3 155 Scroll High Temp Trip 2 2 Range 110 deg C to 150 deg C 140 157 Scroll High Temp Reset 2 2 Note Reset set point value should be always Trip set point value 30 deg C 15A Future Use 1 2 15B Future Use 2 2 15D Future Use 2 2 15F No ...

Страница 14: ...Information Solid Green Normal Operation Module is powered and operation is normal N A N A Solid Red Module Malfunction Module has internal fault N A 1 Reset module by removing power from T2 T1 2 Replace module Warning LED Flash Green Flash Code 1 Loss of Communication Module and master controller have lost communications with each other for more than 5 minutes When communications are confirmed 1 ...

Страница 15: ... Red Flash Code 4 Scroll High Temperature Ω 2 4K Lockout if the number of Alerts exceeds the number configured by the user in 24 hours Interrupt power to T2 T1 or perform Modbus reset command 1 Check system charge and superheat 2 Check system operating conditions 3 Check for abnormally low suction pressure Red Flash Code 5 Future Use N A N A N A Red Flash Code 6 Missing Phase Missing phase After 5...

Страница 16: ...TE DEBERÁN RESPETAR LAS APROBACIONES DE LA AGENCIA REGLAMENTARIA PARA EL PRODUCTO FINAL PROTECCIÓNCONTRACICLOSCORTOS ACTIVADO DESACTIVADO VEALAPLACADE DATOS 02 14 052 2895 00 WARNING PRECAUCIÓN WARNING PRECAUCIÓN WARNING PRECAUCIÓN WARNING PRECAUCIÓN WARNING PRECAUCIÓN NORMAL NORMAL TYPE TIPO TRIP DISPARO TYPE TIPO EVENT EVENTO ALERT CODE RED CODIGO DE ALERTA ROJO SOLID SOLIDO 1 2 3 4 5 6 7 8 9 1 ...

Страница 17: ...Y AE8 1384 R6 Figure 2 CoreSense Communications Module View A Terminal identification is from the end of the plug View A Figure 3 Thermistor Circuit Cable Scroll NTC Thermistor black wire Motor PTC Thermistor red wire Common Connection blue wire Spare Connection ...

Страница 18: ...nologies Inc AEX XXXX PRELIMINARY AE8 1384 R6 0 11 1 12 2 13 3 14 4 15 5 16 6 17 7 18 8 19 9 20 10 21 Switch 1 2 3 4 5 On Off 22 23 24 25 26 27 28 29 30 31 Figure 4 Modbus Addressing Switch 1 2 3 4 5 Switch 1 2 3 4 5 On Off On Off ...

Страница 19: ... services described herein or their use or applicability Emerson Climate Technologies Inc reserves the right to modify the designs or specifications of such products at any time without notice Emerson Climate Technologies Inc does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any Emerson Climate Technologies...

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