Emerson ACE95jr Скачать руководство пользователя страница 5

Type ACE95jr

5

Piping Considerations

Note

Piping lengths are best when they are 

kept short with a minimum number of 

elbows and fittings.

Inlet Piping

 

 CAUTION

Undersized piping may inadequately 

deliver blanketing gas at the 

specified inlet pressure under full 

flow conditions. This may result in 

unacceptable performance under high 

demand conditions.

The blanketing gas supply line should be equipped 

with a Number 100 mesh strainer to remove dirt and 

pipe scale. Inlet piping must be sized to adequately 

deliver blanketing gas at the specified inlet pressure 

under full flow conditions.

Outlet Piping

 

 CAUTION

Unnecessarily long or restricted outlet 

piping may result in poor setpoint control.

Valve outlet is piped into the tank vapor space. Outlet 

piping must be full size and self-draining to the tank. 

The valve should be situated above and as close as 

possible to the tank vapor space for best performance.

Sensing Line

The sensing line should be 1/2 in. / 13 mm tubing or 

pipe, must slope toward the tank and should not contain 

low points (or traps) that could catch liquid. The sensing 

line must enter the tank above the liquid level at a 

point that senses the vapor space pressure and is free 

from turbulence associated with tank nozzles or vents.

Note

Best control is obtained when both 

connections to the tank are separate. If 

the tank has only one available nozzle, 

contact Emerson. for alternate methods 

of installation. A single array manifold is 

available for such situations.

Gauges and Shutoff Valves

Inlet gas shutoff valves are desirable for servicing. 

If this Type ACE95jr tank blanketing valve was not 

ordered with an inlet pressure gauge, it is advisable to 

install a gauge between the inlet shutoff valve and the 

blanketing valve.

Note

Safety considerations may dictate full 

port shutoff valves between the tank and 

blanketing valve and at the valve inlet.

Startup, Adjustment and Shutdown

Note

Tank vents and safety relief valves must 

be in place and operating.

Startup

 

 CAUTION

Always open the outlet valve before 

the inlet valve. Operation in the reverse 

order could result in inlet pressure 

being applied to the actuator casing, 

potentially damaging it.

1. 

Open shutoff valves between the blanketing valve 

and the tank (both sensing and outlet). See Figure 3.

2. 

Slowly open the supply line shutoff valve (to the 

blanketing valve) and leave it fully open.

3.  Monitor the tank vapor space pressure.

Adjustment

The setpoint of this unit is factory set. Adjustments 

should be made in small increments while the unit is 

supplying gas to the tank. To change the setpoint:

1.  Remove the actuator cap (key 1) from the top of 

the spring case (key 7). See Figure 4.

2.  Loosen the lock nut (key 3) and turn the adjusting 

screw (key 2) clockwise to raise the setpoint. 

(Turning the screw counter-clockwise lowers 

the setpoint.)

3. 

Observe the effects of the change.

4.  When the adjustment is complete, tighten the lock 

nut (key 3) and replace the actuator cap (key 1).

Содержание ACE95jr

Страница 1: ...y unqualified personnel may result in improper adjustment and unsafe operation Either condition may result in equipment damage or personal injury Use qualified personnel when installing operating and maintaining the Type ACE95jr Tank Blanketing Valve Scope of the Manual This Instruction Manual provides installation startup and maintenance procedures for the Type ACE95jr tank blanketing valve See F...

Страница 2: ...Valve Sizing 110 of rated Cv Cv 0 2 use Cv 0 22 Cv 0 4 use Cv 0 44 IEC Sizing Coefficients Xt 0 655 Fd 0 86 Fl 0 89 Temperature Capabilities 1 Nitrile NBR 20 to 180 F 29 to 82 C Fluorocarbon FKM 0 to 212 F 18 to 100 C Ethylenepropylene EPDM FDA 20 to 212 F 29 to 100 C Perfluoroelastomer FFKM 20 to 212 F 29 to 100 C Approximate Weight with all accessories 30 lbs 14 kg 1 The pressure temperature lim...

Страница 3: ... on these components therefore the outlet control pressure of the unit is not affected by fluctuating inlet pressure Installation WARNING Personal injury equipment damage or leakage due to escaping accumulated gas or bursting of pressure containing parts may result if this gas blanketing system is over pressured or installed where service conditions could exceed the limits given in the Specificati...

Страница 4: ...f foreign material Apply pipe compound only to the male pipe threads with a screwed body or use suitable line gaskets and good bolting practices with a flanged body 2 Inspect the nameplate on the upper actuator case It displays the model number serial number a blanketing gas supply pressure range the maximum inlet pressure set pressure and CV value These must agree with the system that you are bla...

Страница 5: ...e contact Emerson for alternate methods of installation A single array manifold is available for such situations Gauges and Shutoff Valves Inlet gas shutoff valves are desirable for servicing If this Type ACE95jr tank blanketing valve was not ordered with an inlet pressure gauge it is advisable to install a gauge between the inlet shutoff valve and the blanketing valve Note Safety considerations m...

Страница 6: ...pe Adhesive Loctite 222 Be certain that nameplates are updated to accurately indicate any field changes in equipment materials service conditions or pressure settings Monthly Maintenance 1 Visually inspect the unit to ensure tight connections tight seals and safe operation 2 Observe the blanketing pressure 3 Inspect the inlet pressure for the proper pressure stamped on the valve nameplate Annual M...

Страница 7: ...essure range Valve information is on the nameplate attached to the upper actuator case When performing disassembly or re assembly operations refer to Figure 6 for key numbers unless otherwise directed Disassembly WARNING To avoid personal injury resulting from sudden release of pressure isolate the valve from all pressure and cautiously release trapped pressure from the valve before attempting dis...

Страница 8: ...ppet from the piston and remove the rolling diaphragm key 38 Assembly When assembling the Type ACE95jr tank blanketing valve clean all parts inspect for unusual wear lightly lubricate all O rings and the groove that locates the rolling diaphragm bead See Figure 6 Cage Sub Assembly 1 Install the internal O rings key 16 into the body key 18 2 Place the rolling diaphragm key 38 over the threaded port...

Страница 9: ...screws key 55 with lock washers key 54 Tighten all uniformly 4 Place an O ring key 14 into the groove of the diaphragm bolt key 15 5 Build the diaphragm sub assembly with the diaphragm key 11 and two diaphragm plates keys 10 and 48 Fasten the plates together with the diaphragm bolt key 15 and the diaphragm retaining nut key 13 Apply Loctite 222 to the diaphragm bolt Note In cases where the pressur...

Страница 10: ... ring 2 required Nitrile NBR 1F115306992 Ethylenepropylene EPDM FDA 1F1153X0062 Fluorocarbon FKM 1F1153X0022 Perfluoroelastomber FFKM 1F1153X0032 18 Body CV 0 2 1 2 NPT GC052930X02 NPS 1 2 DN 15 CL150 RF GC052930X02 1 NPT GC052930X02 NPS 1 DN 25 CL150 RF GC052930X02 NPS 1 2 x 1 DN 15 x 25 CL150 RF GC052930X02 NPS 1 DN 25 Sanitary Flange GC052930X02 1 2 x 1 NPT GC052930X02 Body CV 0 4 1 2 NPT GC052...

Страница 11: ...0 32 27 55 54 162 L1 L1 L1 T T L1 L1 L1 L1 T APPLY LUBRICANT OR SEALANT 1 T THREAD LOCKER L1 GENERAL PURPOSE POLYTETRAFLUOROETHYLENE PTFE OR LITHIUM GREASE MAIN VALVE DETAIL 1 Lubricants must be selected such that they meet the temperature requirements Figure 6 Type ACE95jr Tank Blanketing Valve Assembly ...

Страница 12: ...ark owned by Fisher Controls International LLC a business of Emerson Automation Solutions The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales a...

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