Elsema ProWay StockFlow Скачать руководство пользователя

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www.

proway

.com.au

PH: 1300 655 383

PLEASE READ CAREFULLY PRIOR TO INITIAL OPERATION

Pneumatic equipment

Maintenance and Service Manual

VERSION 1.

Содержание ProWay StockFlow

Страница 1: ...www proway com au PH 1300 655 383 PLEASE READ CAREFULLY PRIOR TO INITIAL OPERATION Pneumatic equipment Maintenance and Service Manual VERSION 1 2...

Страница 2: ...advised that parts repairs and servicing will require time to ship and install Following a maintenance schedule will increase the longevity of your equipment and reduce risk of breakdowns and potenti...

Страница 3: ...ATION 5 MAINTENANCE REPAIR 6 OPERATION 9 FAULT IDENTIFICATION FLOW CHART 10 SERVICE PHOTO GUIDE 11 PARTS INDEX 42 MAINTENANCE CHECKLIST AND LOG 44 WARRANTY INFORMATION 46 NOTES 47 www proway com au 3...

Страница 4: ...with this Safety Precautions and Warnings section prior to installing operating maintaining or repairing Store this document within easy reach of operation and or maintenance personnel Wear personal p...

Страница 5: ...malfunction INSTALLATION Installation Electrical and Pneumatic All electrical and pneumatic connections and installations of this equipment are to be carried out by qualified personnel Be sure to fol...

Страница 6: ...not compromise the safe operation of this unit Allow only qualified personnel to perform the procedures set out in this document Wear appropriate protective clothing and equipment when carrying out m...

Страница 7: ...ents In the case this is not observed contact ProWay customer service For repair and or replacement of hoses and fittings use appropriate air hose and fittings with consideration to wear and flexibili...

Страница 8: ...cation flowchart can be found on page 10 11 This a guideline reference which will likely indicate the cause of failure to single or multiple pneumatic gates PROCEDURE FOR ACCESSING FAULTY COMPONENTS F...

Страница 9: ...ut ProWay StockFlow systems have been tested under appropriate operating conditions however putting disproportionate or excessive strain on pneumatic components can lead to damage to equipment overtim...

Страница 10: ...ference number adjacent to the shape icons Pneumaticequipment Maintenance and service manual Adjust speed controller Case 1 Faulty Air Hose Case 2 Solenoid valve corroded internally Case 3 Mechanicall...

Страница 11: ...uttons are pushed Is it a new transmitter yet to be synced Sync new transmitter with receiver card Does transmitter and solenoid light turn on when pressed Do PLC relay lights come on as buttons are p...

Страница 12: ...tor knob Presence of pressure in gauge ENSURE OPERATOR PERSONNEL AND LIVESTOCK ARE NOT IN PROXIMITY TO MOVING PARTS TEST If no resolution refer back to page 10 11 Flowchart IMPORTANT Pressure gauge sh...

Страница 13: ...ar should be read in the pressure scale of the regulator Shut off valve closed the pressure downstream of filter regulator is dumped Is shut off valve opened Above valve shown in CLOSED direction Abov...

Страница 14: ...ormation For petrol driven compressors ensure the tank has adequate fuel and is running correctly You should be able to hear the sound of the compressor building up pressure Is compressor on Electric...

Страница 15: ...ect position This should be in line with the air delivery line Is compressor outlet valve opened Outlet valve open Tap shown in open position Pneumaticequipment Maintenance and service manual www prow...

Страница 16: ...displayed on screen and reservoir gauge Compressor restart procedure instructions 1 Turn off the compressor 2 Drain the compressor tank by opening the outlet valve 3 Start the compressor and build up...

Страница 17: ...anual override button WARNING PRESSING THE MANUAL OVERRIDE BUTTON SHOULD CAUSE PNEUMATIC CYLINDER TO MOVE Press button to test Cylinder in closed position 1 Check the farthest one from the compressor...

Страница 18: ...cable to power outlet Turn on power Properly connected 12V battery Pneumaticequipment Maintenance and service manual Properly connected 240V lead PH 1300 655 383 18 ENSURE OPERATOR PERSONNEL AND LIVES...

Страница 19: ...V Around 12 7 13 2V Charge indicator Checking charge with multimeter Charge 12V battery if it is flat or faulty Make sure battery is fully charged showing over 12 6V on multimeter If battery will not...

Страница 20: ...urned off turn the power on Power and mains supply on If the main power is off turn it on Pneumaticequipment Maintenance and service manual PH 1300 655 383 20 ENSURE OPERATOR PERSONNEL AND LIVESTOCK A...

Страница 21: ...f there is no light on Elsema card check polarity of battery Red is and Black is Pneumaticequipment Maintenance and service manual www proway com au 21 ENSURE OPERATOR PERSONNEL AND LIVESTOCK ARE NOT...

Страница 22: ...1300 655 383 Pneumaticequipment Maintenance and service manual PH 1300 655 383 22 ENSURE OPERATOR PERSONNEL AND LIVESTOCK ARE NOT IN PROXIMITY TO MOVING PARTS TEST If no resolution refer back to page...

Страница 23: ...s case please contact ProWay on 1300 655 383 Pneumaticequipment Maintenance and service manual www proway com au 23 ENSURE OPERATOR PERSONNEL AND LIVESTOCK ARE NOT IN PROXIMITY TO MOVING PARTS TEST If...

Страница 24: ...eplace battery with a new 9V battery If there is still no light after changing battery transmitter could be faulty In this case please contact ProWay on 1300 655 383 Pneumaticequipment Maintenance and...

Страница 25: ...ansmitter is pressed as shown in the photo If it is a new transmitter it may need to be synced to the Elsema card Pneumaticequipment Maintenance and service manual www proway com au 25 ENSURE OPERATOR...

Страница 26: ...ment Depending on your equipment you will have one of the below 433 GIGALINK See page 28 MCT 915 See page 29 Pneumaticequipment Maintenance and service manual PH 1300 655 383 26 ENSURE OPERATOR PERSON...

Страница 27: ...light blinks twice which means it is now programmed 4 Remove the red cable Press buttons on transmitter to see lights on receiver Elsema card come on If lights on the Elsema card are still not visibl...

Страница 28: ...2 3 4 5 6 7 8 9 10 11 12 Up Down Up Down Up Down Up Down Up Down Up Down If lights on the Elsema card are still not visible when buttons are pressed please contact ProWay on 1300 655 383 Pneumaticequi...

Страница 29: ...ll stop any existing transmitters which may have been connected from working with this receiver All transmitters will then need to be synced with the steps outlined for the appropriate transmitters If...

Страница 30: ...sible on the relay when the transmitter buttons are pushed there may be a fault with the receiver or bad connection In this case please contact ProWay on 1300 655 383 Pneumaticequipment Maintenance an...

Страница 31: ...for the gate is pressed on the transmitter check that the small LED is turning on at the solenoid There should be a clicking sound at the solenoid Pneumaticequipment Maintenance and service manual ww...

Страница 32: ...egative value Single solenoid not working These are general schematic and control box picture which may not be applicable to your system When you press the button on the transmitter it should show 12V...

Страница 33: ...e is a fault with the negative terminated bar Please check the wires fitted into socket properly and tight up the bridge shown in the picture Pneumaticequipment Maintenance and service manual www prow...

Страница 34: ...button WARNING PRESSING THE MANUAL OVERRIDE BUTTON SHOULD CAUSE PNEUMATIC CYLINDER TO MOVE Press button to test Cylinder in closed position 1 Check the farthest one from the compressor If it works it...

Страница 35: ...i clockwise will increase the retracting rod speed If you want to control the speed of extending the rod adjust the speed controller on port 4 side Pneumaticequipment Maintenance and service manual Wh...

Страница 36: ...be able to hear and feel a small click as the shuttle valve responding to the coil turning on and off If there is no click when the coil in energized then the valve is likely to be corroded or faulty...

Страница 37: ...nd the cylinder 4 Can the gate now be moved by hand Are the hinges stiff or frozen If it appears to be the cylinder then mechanically disconnect it from the gate Does the gate now move freely If yes t...

Страница 38: ...ipment Maintenance and service manual 4 Move the gate by hand and see if water comes out of the cylinder 5 Turn the air back on Note Air should escape violently from one of the hoses which were discon...

Страница 39: ...after the gate has operated a few times May need to remove the silencer to continue operation There is a small exhaust port on the end of the solenoid coil mounting shaft This allows the pilot operat...

Страница 40: ...perly on the holder If the solenoid does not make a clicking sound it could be faulty Internally seized Please contact ProWay on 1300 655 383 Pneumaticequipment Maintenance and service manual PH 1300...

Страница 41: ...ut 4 Test the spare coil to verify it works If a spare coil solenoid is working the previous coil is faulty Contact ProWay to replace the coil If a spare coil solenoid is not working it could be fault...

Страница 42: ...nvenient fitting system includes well over 1000 types of standard and function fittings Application specific control valves Electrically and pneumatically actuated directional control valves may be in...

Страница 43: ...ricity to the solenoid quickly directs air through the valve and into the circuit Replacement solenoid coils for pneumatic control valves are needed when the electric solenoid in the valve control sys...

Страница 44: ...t and clean the crankcase breather on reciprocating compressors Where an intercooler is fitted inspecting the moisture drain Check operation of the intercooler relief valve if applicable The valve is...

Страница 45: ...ck hoses for air leaks blockages or signs of wear Check hoses and electrical leads are securely fastened Ensure oil levels are correct on airline lubricators Ensure compressor is running correctly Ens...

Страница 46: ...ions made subsequent to ProWay installation by a third party Any defects deemed within the warranty period will be repaired if possible or replaced as required ProWay Fittings and Hardware From date o...

Страница 47: ...Notes Pneumaticequipment Maintenance and service manual www proway com au 47...

Страница 48: ...ssionals Head Office 19 Bomen Rd Bomen NSW 2650 Regionally based designers servicing clients across Australia Phone 1300 655 383 Phone international 612 6932 4000 Fax 02 6931 8410 Email information pr...

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