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13

www.gd-elmorietschle.com

 © Gardner Denver Schopfheim GmbH, Gardner Denver Deutschland GmbH

 

|

Bauj./Nr.

 09

S1 5,50 / 6,50 

kW

Typ

KTR 100 (01)

+ 0,60 / - 0,60 bar

2843970

100 / 120 m³/h

EN 60034

1460 / 1745 min

-1

1027630137

3~

 Mot.

Set up and operation

6

1

7

8

9

10

3

4

5

2

4.1.1 Data plate

Fig. 3   Data plate (example)

1

 

Type/ Size (mechanical version)

2

 

Year of construction

3

 Motor 

design

4

 Serial 

number

5

 Item 

no.

6

 

Overpressure / Vacuum

7

 

Pumping capacity  50 Hz / 60 Hz

8

 Speed 

50 

Hz / 60 

Hz

9

 

Motor output  50 Hz / 60 Hz

10

 Operating 

mode

4.2  

Description

The ZEPHYR C-KLR is a double shaft rotary piston pressure vacuum pump in which the claws roll off 
against each other contact free and dry. The counter-rotating claw rotors are synchronised by a gear pair 
in the gearbox. The synchronous gearbox gear wheels and the bearing on the motor side are lubricated 
with oil. These components are in a gearbox that also contains the oil supply. Oil conveying devices always 
ensure that the bearings and the gear wheels are suffi ciently supplied with oil at all permissible speeds. The 
feed chamber has no sealants or lubricants. The gearbox and the compression chamber are separated from 
each other by special seals. The gearbox is sealed from the outside with piston sealing rings and O rings, 
the compressor chamber with piston rings.
The ZEPHYR C-KLR is enclosed in an insulation hood. In order to dissipate compression heat, the cooling 
air is sucked through between the machine and the hood using drum fan that sucks in the fresh cooling air 
(Fig. 2/E) and discharges the heated air out of the cooling air outlet (Fig. 2/F). The compressed air aftercooler 
(Fig. 2/R) provides a low blowing air temperature.The ZEPHYR C-KLR is driven by standard fl anged three-
phase motors via a coupling (with an elastomer component).
Relief valves (Fig. 2/ZUV) and (Fig. 2/ZBD) are installed as standard to protect against overload..

4.3 

Areas of application

These contact free running claw pressure vacuum pumps models C-KLR 80 and C-KLR 140 are suitable for 
creating pressure and vacuum at the same time. Constant operation is permissible.

The nominal fl ow rate is 80 and 140 m

3

/h at 50 Hz. The load limits (bars) on the intake and pressure sides 

are specifi ed on the data plate (Fig. 2/N). Data sheet D 883 shows the dependency of the fl ow rate on the 
excess pressures.

If the unit is switched on more frequently (at regular 
intervals of about 12 times (C-KLR 80) or 10 times 
(C-KLR 140) per hour or at higher ambient tem-
peratures and intake temperatures, the excess tem-
perature limit of the motor winding and the bearings 
may be exceeded.Please contact the manufacturer 
should the unit be used under such conditions.

If it is installed in the open air the unit must be pro-
tected from environmental infl uences, (e.g. by a pro-
tective roof).

Содержание C-KLR 140

Страница 1: ...C Serie C Series Klaue Claw Edition 1 12 2009 BA 883 EN Original Operating Instructions C KLR C KLR 80 140...

Страница 2: ...e operator 8 2 8 Safety instructions for installing commissioning and maintenance 9 2 9 Guarantee conditions 9 3 Transport storage and disposal 10 3 1 Transportation 10 3 1 1 Unpack and check the deli...

Страница 3: ...nd GmbH Table of contents 7 Maintenance and repair 19 7 1 Ensuring operational safety 19 7 2 Maintenance work 19 7 2 1 Changing the oil 20 7 2 2 Air ltering 21 7 2 3 Coupling 22 7 3 Reparatur Service...

Страница 4: ...ions is technically trained specialists 1 3 Zulieferdokumentation und mitgeltende Dokumente Document Contents No Supplier documentation Operating Instructions BA 883 EN Declaration of Conformity C 007...

Страница 5: ...achine may produce a vacuum and excess pres sure at the same time Claw Machine s design or active principle Volume ow A pressure vacuum pump s suction air or compressed air Overpressure pressure Diffe...

Страница 6: ...tions for installation commissioning maintenance and inspection work which must be obeyed to en sure the safe operation of the machine and prevent physical and material damage The safety instructions...

Страница 7: ...the machine may convey compress or extract the following media all non explosive non in ammable non ag gressive and non poisonous dry gases and gas air mixtures 2 4 Unacceptable operating modes extra...

Страница 8: ...stallation commissioning maintenance and inspection work Working with electricity personnel being trained to work on the ma chine must be supervised by technical special ists only 2 6 Safety conscious...

Страница 9: ...ctions Fit or start up safety and protective devices again immediately after nishing work Conversion work or modi cations to the ma chine are only permissible with the manufactur er s consent Only use...

Страница 10: ...nsporting WARNING Death or limbs crushed as a result of the items being transported falling or tipping over When transporting with the lifting device remem ber a Select the lifting device suitable for...

Страница 11: ...guidelines Page 4 3 3 Disposal WARNING Danger from in ammable corrosive or poison ous substances Machines that come into contact with hazard ous substances must be decontaminated before disposal When...

Страница 12: ...sure connection E Cooling air inlet F Cooling air outlet H Oil lling point I Oil sight glass J Plug connector K Oil discharge point M Oil recommendation plate N Data plate O Rotation direction plate P...

Страница 13: ...er with piston rings The ZEPHYR C KLR is enclosed in an insulation hood In order to dissipate compression heat the cooling air is sucked through between the machine and the hood using drum fan that su...

Страница 14: ...g 2 E and the cooling air outlets Fig 2 F must be at least 20 cm away from adjacent walls Cooling air coming out must not be sucked in again For maintenance work there must be a minimum of 40 cm in fr...

Страница 15: ...he intake line and pressure connection are connected correctly NOTICE Length of the connection pipes With connection pipes that have the same pipe cross section as the machine connection and are more...

Страница 16: ...IN EN 60034 and are in protection class IP55 and insulation class F The appropriate connection diagram is located in the motor s terminal box not for the plug connection version The motor data must be...

Страница 17: ...en the machine is at operating temperature the surface temperatures on the components Fig 2 Q may go above 70 C You must avoid touching the hot surfaces mar ked with warning plates CAUTION Noise emiss...

Страница 18: ...dicator to check the direc tion of rotation clockwise rotating eld 6 2 Decommissioning storing Stop the machine a Switch the machine off b If available close the cut off device in the suction and pres...

Страница 19: ...intervals also depend on the operational demands on the machine With any work observe the safety instructions described in Section 2 8 Safety notes for installation com missioning and maintenance The...

Страница 20: ...reduced Thewasteoilmustbedisposedofincompliancewith the local environmental protection regulations If you change the type of oil empty the oil tank completely The oil level in the sight glasses Fig 4...

Страница 21: ...f ciency will continue to deteriorate Therefore the lters should be replaced every six months The lter cartridge e can be removed for cleaning after removing the screws Fig 5 s1 and the lter housing l...

Страница 22: ...k is damaged or worn then replace it The fan Fig 7 v should also be checked for damage from time to time and replaced if necessary C KLR 140 Undo the hexagonal nuts Fig 8 s6 on the motor ange Remove t...

Страница 23: ...s Please contact the manufacturer for the address of the service centre responsible for you see Manufac turer s address NOTICE For each machine that is sent to an Elmo Riet schle Service centre for in...

Страница 24: ...ownloads Product Documents C Series Spare Parts Parts subject to wear and gaskets are indi cated separately on the list Web site http www service er de Select the type size and design NOTICE Only use...

Страница 25: ...witch off that takes into consideration the short term excess current at start up version with short circuit and overload trigger as per VDE 0660 Part 2 orIEC 947 4 The suction lter cartridges are dir...

Страница 26: ...upply is ob structed Check environmental condi tions Section 5 1 Clean ventilation slots Section 7 2 The suction lter cartridges are dirty Clean or replace the lter cartridges Section 7 2 2 Section 7...

Страница 27: ...Width mm 387 355 Height mm 415 500 Vacuum connection G 11 4 G 11 2 Pressure connection G 11 4 G 11 2 Correct amount of oil l 0 55 0 60 The length and the weight may differ from the information listed...

Страница 28: ...Denver s Industrial Products Division and part of Blower Operations www gd elmorietschle com er de gardnerdenver com Gardner Denver Schopfheim GmbH Roggenbachstra e 58 79650 Schopfheim Deutschland Te...

Страница 29: ...fications are applied EN 1012 1 2010 Compressors and vacuum pumps Safety requirements Part 1 Compressors EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 2 Vacuum pumps The...

Страница 30: ...ance or process related dangerous reaction products with which the vacuum pumps components came into contact Trade name manufacturer s Chemical Hazard Action to be taken if toxic First aid in the even...

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