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5  Loosen and remove the screw allen (item 5). Then remove the seated pin (item 6).

6  To give space, remove the two sensors (including hose clamps/brackets) by 

  loosening and removing the bolts and the washers (item 7).

7  Remove the bolt (item 8), the washer (item 9) and the lock washer (item 10).

  Turn the twistlock cylinder away (item 11), to give space.

8  Remove the four bolts and washers (item 12) from the crank (item 13).

9  Lift off the crank and remove the sleeve (item 14), the key (item 15) and the roll   

  pin (item 16) attached to the twistlock (item 17).

10  Remove the twistlock (item 17).

11  Finally, loosen and remove the bolts and the washers (item 18) from the twistlock  

  sleeve (item 19) and remove it.

Inspection/greasing prior to reassembly

12  After removal of all twistlock parts, remove all grease and dirt from the parts and  

  also from  the corner of the head. Steam clean or clean with some form of solvent.

13  Check the twistlock (item 17) for wear on the head. The sleeve (item 14) and the    

  crank (item 13) should also be inspected for possible wear or damage and 

  replaced if necessary.

 

It should be noted that the state of the sleeve (item 14) and the recess in the   

  twistlock (item 17) is very important, as  these parts are carrying the load when   

  a container is lifted.

14  Before reassembling the twist lock parts, it is very important to plentiful grease

  the bushing inside the twist lock sleeve (item 19), the spacer (item 20) and the

  surface it is placed on. Also grease the head of the twistlock (item 17) and inside   

  the tower (item 22) before mounting the seated pin (item 6).

15  It is also very important to plentiful grease the surface both on top of and 

  underneath the area as shown on the figure on page 4 (item 21) before

  reassembling.

Replacing / Fitting twistlocks

16  Replace/reassemble in reverse order, see above (from point 10 and backwards)  

5

Содержание 586TB

Страница 1: ...MANUAL Servicebox 586TB 588TB INNOVATION...

Страница 2: ...ried out by qualified personnel For more detailed information about spare parts and service instructions we refer to our manual for the specific spreader All information illustrations and specificatio...

Страница 3: ...The twistlock is a genuine ELME part which is certified and marked with a unique serial number TWISTLOCK ASSEMBLY 3...

Страница 4: ...sensor bracket item 1 by loosening and remove the two bolts item 2 3 Loosen and remove the two screw allens item 3 4 Remove the seated bracket assembly This assembly includes nut indicator springs br...

Страница 5: ...lso from the corner of the head Steam clean or clean with some form of solvent 13 Check the twistlock item 17 for wear on the head The sleeve item 14 and the crank item 13 should also be inspected for...

Страница 6: ...The pads are positioned for support to reduce and also to absorb horizon tal and vertical shock loads they are mounted in several retainers This design makes inspection and replacement easy There are...

Страница 7: ...are not likely to wear and are therefore not included in the service box Shims If the play on the sides of the extension beam is more than 10 mm it is possible to use different sizes of shims item 2 t...

Страница 8: ...3 are not likely to wear and are therefore not included in the service box Shims If the play on the sides of the extension beam is more than 10 mm it is possible to use different sizes of shims item...

Страница 9: ...it IMPORTANT Carefully open each link with a suitable screwdriver or similar When all links are opened unscrew the bolts item 2 the washers item 3 and the nuts item 4 on the brackets mounted in each e...

Страница 10: ...ebox in case of breakdown Proximity switch For replacement of proximity switch sensor in hook assembly Seal kits For replacement of seal kits in extension sideshift tilt and side clamp cylinders A sea...

Страница 11: ...oil spill Remove the nut item 5 the piston item 4 and the gland item 3 from the piston rod Check the piston rod and cylinder for damages that can cause leakage and repair or replace when necessary Ca...

Страница 12: ...and the washer item 9 from the rod Be sure that the ring item 10 stays on the painted part of the rod or take it off Check the piston rod and cylinder for damages that can cause leakage and repair or...

Страница 13: ...arefully remove the seals items 7 3 13 5 8 and 9 do not damage the surfaces Check the piston rod and cylinder for damages that can cause leakage and repair or replace when necessary Clean all parts Pl...

Страница 14: ...d Mainframe 6x Wear pad Carriage 6x Shims Mainframe 2x Shims 1 mm Carriage 2x Shims 2 mm Carriage Flextrack Chain 2x Flex track chain Extension 1x Flex track chain Carriage Back up Parts 2x Proximity...

Страница 15: ...ELME you will maintain original standard ELME will disclaim all responsibility if parts from third party are used INSPECTION MAINTENANCE Always inspect your spreader before using it If any kind of da...

Страница 16: ...elme com www elme com SALES AND SPARE PARTS ELME Spreader Trading Shanghai Co Ltd Shanghai China sales cn elme cn SPARE PARTS ELME Americas Inc Martin TN United States sales us elme com ELME Spreader...

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