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Monster Hawk  

9

WARNING

!

WARNING: If the arm is manually moved or the 
controls on the control panel are adjusted prior to 
the air supply being re-connected the system will 
lose its pressure and the arm may fall rapidly.

GENERAL INFORMATION

The Monster Hawk contains several components intended for the safety of the operator.

Safety Shut-Off Control Valve
Located at the top of the column on the backside of the cable cylinder. This is a pilot-controlled valve 
that opens when an air supply of at least 45 psi is supplied to the pilot. When pressure drops below 
this the valve shuts and air cannot enter or escape from the cable cylinder.

Relief Valve
Located at the top of the column on the side of the cable cylinder. This valve relieves the pressure 
inside the cable cylinder, which is necessary since the cable cylinder is equipped with the safety 
shut-off control valve which could hold air pressure inside the cylinder. It is important to use this relief 
valve prior to maintenance of any of the pneumatic components, especially the cable cylinder, or when 
storing the machine for extended periods of time.

Arm Locking Mechanism
Located on the transporting handle. This is a spring plunger that prevents the arm from pivoting out of 
position or raising in the event the pressure regulator dial on the control panel is inadvertently turned. 
The arm should be lowered and locked when the machine is not in use or being transported.

Check Valve
Located at the underside of the control panel. In the event that the air supply is suddenly removed the 
check valve will allow the system to maintain its current pressure and prevent the arm from dropping.

Содержание MONSTER HAWK

Страница 1: ...www elliott tool com Tube Pipe Cleaners Tube Testers Tube Plugs Tube Removal Tube Installation Hydraulically Driven Mechanical Rolling System Operation and Maintenance Instructions MONSTER TM ...

Страница 2: ......

Страница 3: ...uction 4 Safety Guidelines 5 Receiving Installation 7 General Information 8 Operation Instructions 10 Technical Information 14 Parts List 15 Maintenance Instructions 39 Adjustment Repair 41 Troubleshooting Guide 42 Warranty 44 ...

Страница 4: ...t Elliott purchase welcome to our company our products are our ambassadors If this is a repeat purchase you can rest assured that the same value you have received in the past will continue with all of your purchases now and in the future The Monster Hawk has been designed for the following types of equipment Heat Exchangers Condensers Chillers If you have any questions regarding this product manua...

Страница 5: ...nfined space and a dust mask for dusty operations Hard hats face shields safety shoes respirators etc should be used when specified or necessary Keep a fire extinguisher nearby Keep Bystanders Away Bystanders should be kept at a safe distance from the work area to avoid distracting the operator Use The Right Tools Do not force a tool or attachment to do a job or operate at a speed it was not desig...

Страница 6: ... medication causing decreased control Unplug Tool Unplug tool when it is not in use before changing accessories or performing recommended maintenance Maintain Tool Carefully Keep tools sharp and clean for best and safest performance Follow instructions for lubrication maintenance and changing accessories For more information see Maintenance section Store Idle Tools When not is use store your tool ...

Страница 7: ...en the hex nut on the swivel rod threads Remove the plugs from the ends of the 4 hydraulic hoses on the arm and caps from the 4 hydraulic fittings on underside of the power head Match the labeled hose with the corresponding labeled fitting Utility Hook Up The Monster Hawk requires an air supply of 90 psi at 10 cfm A filter regulator is supplied as standard The regulator should be set to 90 psi max...

Страница 8: ...ose Pressure Regulator The Monster Hawk uses a cable air cylinder which is controlled by the pressure regulator to counter balance the weight of the arm and power head mounted to the arm Once set the arm will be balanced and remain vertically static when the force of the air supply equals the weight of the arm The arm can then manually be moved and it will remain at this vertical position WARNING ...

Страница 9: ...valve relieves the pressure inside the cable cylinder which is necessary since the cable cylinder is equipped with the safety shut off control valve which could hold air pressure inside the cylinder It is important to use this relief valve prior to maintenance of any of the pneumatic components especially the cable cylinder or when storing the machine for extended periods of time Arm Locking Mecha...

Страница 10: ...o its vertical position parallel to the line Disengage the arm locking mechanism by retracting the L handle and turning into the resting open position Swing the arm out from under the handle toward the front of the machine To raise the arm SLOWLY turn the pressure regulator dial on the control panel clockwise until the arm starts to rise Once the arm starts to elevate stop turning the dial to hold...

Страница 11: ...upplies lubricant to the expander through each expansion stroke With each expander stroke 1 25ml 0 25 tsp 2 50ml 0 50 tsp of lubricant is deposited depending on the tube size The lubricator can accommodate a wide variety of lubricants including those with viscosities in excess of equivalent 10W oil Elliott recommends the P8395 or P8784 series water or petroleum based lubricants for use with the sy...

Страница 12: ... the rotation 3 Control Screen Keypad Enter the desired torque value into the display screen Using the keypad a Press the key b Enter a torque value between 5 0 70 0 The decimal will remain stationary with the number inputs rolling from right to left For example 5 0 ft lbs enter 5 0 12 0 ft lbs enter 1 2 0 45 5 ft lbs enter 4 5 5 c Press the key once more to submit the value 4 Start Pushbutton Pre...

Страница 13: ... value is unknown measure the expanded ID and adjust the torque as needed by repeating steps 3 5 Once the expansion process is complete the machine can be shut down 7 Stop Pushbutton Once the expansion process is complete press to stop the mandrel rotation NOTE The Stop pushbutton on the control panel can also be pressed to stop the mandrel rotation 8 Hydraulic Pump Pushbutton Press the lower red ...

Страница 14: ... Spares Kits Monster Hawk Specifications Horizontal Radius Reach 7 Minimum Vertical Reach 24 Maximum Vertical Reach 84 Working Area Footprint 91 height 42 5 width base 42 0 depth base Unit Weight 1 690 lbs Hydraulic Pump Electric Motor 15 HP Hydraulic Oil Tank Capacity 20 gallon Min Max Torque 5 ft lbs 70 ft lbs ...

Страница 15: ...Monster Hawk 15 PARTS LISTS DIAGRAMS PXS230 ...

Страница 16: ...16 Monster Hawk PARTS LISTS DIAGRAMS PXS230 ...

Страница 17: ...Monster Hawk 17 PARTS LISTS DIAGRAMS PXS230 ...

Страница 18: ...18 Monster Hawk PARTS LISTS DIAGRAMS PXS230 ...

Страница 19: ...Monster Hawk 19 PARTS LISTS DIAGRAMS PXS230 ...

Страница 20: ...20 Monster Hawk PARTS LISTS DIAGRAMS PXS230 ...

Страница 21: ...Monster Hawk 21 PARTS LISTS DIAGRAMS PXS230 ...

Страница 22: ...22 Monster Hawk PARTS LISTS DIAGRAMS PXS230 ...

Страница 23: ...Monster Hawk 23 PARTS LISTS DIAGRAMS PXS230 598 1G ...

Страница 24: ...24 Monster Hawk PARTS LISTS DIAGRAMS PXS460 ...

Страница 25: ...Monster Hawk 25 PARTS LISTS DIAGRAMS PXS460 ...

Страница 26: ...26 Monster Hawk PARTS LISTS DIAGRAMS PXS460 ...

Страница 27: ...Monster Hawk 27 PARTS LISTS DIAGRAMS PXS460 ...

Страница 28: ...28 Monster Hawk PARTS LISTS DIAGRAMS PXS460 ...

Страница 29: ...Monster Hawk 29 PARTS LISTS DIAGRAMS PXS460 ...

Страница 30: ...30 Monster Hawk PARTS LISTS DIAGRAMS PXS460 ...

Страница 31: ...Monster Hawk 31 PARTS LISTS DIAGRAMS PXS460 ...

Страница 32: ...32 Monster Hawk PARTS LISTS DIAGRAMS PXS460 ...

Страница 33: ...Monster Hawk 33 PARTS LISTS DIAGRAMS PXS100 ...

Страница 34: ...34 Monster Hawk PARTS LISTS DIAGRAMS PXS100 ...

Страница 35: ...Monster Hawk 35 ELECTRICAL SCHEMATIC PXS230 ...

Страница 36: ...36 Monster Hawk ELECTRICAL SCHEMATIC PXS460 ...

Страница 37: ...Monster Hawk 37 SCHEMATIC PXSHYD ...

Страница 38: ...38 Monster Hawk SCHEMATIC PXSHYD ...

Страница 39: ... the filter housing for a dirty element condition and replace filter as necessary 4 Inspect all air lines a Check for loose hydraulic connections b Check for cracks or other damage and replace as necessary 5 Inspect all hydraulic lines a Check for loose air connections b Check for cracks or other damage and replace as necessary 6 Inspect the cable on the cable cylinder mounted on top of the arm a ...

Страница 40: ... 2 Grease slewing ring bearing located on the top of the column Maximum 1 000 hr intervals 1 Change hydraulic oil maximum 1 000 hr intervals a Recommend premium quality hydraulic oil with a viscosity range between 150 250 SSU 30 50 cst at 100 F 38 C Normal operating viscosity range between 80 1000 SSU 17 180 cst Maximum start up viscosity is 4000 SSU 1000 cst See the included hydraulic power unit ...

Страница 41: ...ead swivel rod 3 Slowly rotate the regulator dial on the control panel in the counter clockwise direction to its OFF position 4 Turn the air supply valve off This will also vent air pressure in the system 5 Disconnect the air supply 6 Relieve the pressure from the cable cylinder by pressing in the relief valve located at the top of the cable cylinder If repairs are to be performed to the cable cyl...

Страница 42: ... cord plug to the electrical cabinet The mandrel will not advance when pressing the cycle run green button on the handle 1 A torque value has not been entered into the controls display screen a Enter the desired torque value and pres 2 The Programmable Logic Controller PLC inside the electrical cabinet is not receiving a signal from the control screen a To the left of the electrical cabinet is a r...

Страница 43: ... This will induce enough resistance to get the tube to create metal to metal contact with the tube sheet to continue expanding Allow the expander to center itself within the tube once the tube begins to hold on its own The mandrel continues to feed into the tube without the torque being reached 1 The transducer cable has become disconnected at the transducer a Re attach the cable at the transducer...

Страница 44: ...iginal manufacturer s warranty to Seller Seller shall not be liable for any damages or delays caused by defective material or workmanship No allowance will be made for repairs or alterations made by others without Seller s written consent or approval If repairs or alterations are attempted without Seller s consent Seller s warranty is void THE WARRANTIES PROVIDED IN THE OBLIGATIONS AND LIABILITIES...

Страница 45: ...Monster Hawk 45 Page Intentionally Left Blank ...

Страница 46: ...800 332 0447 Fax 1 937 253 9189 www elliott tool com Printed in the USA 06 2018 Elliott Tool Technologies Ltd TM 117 PL 104 Elliott Tool offers a complete line of precision tube tools to meet your needs Contact us or your local support Contact Us www elliott tool com support Locally Supported By ...

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