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reduce power to the Motor and degrade the receiver’s ability to filter, amplify, and decode commands from the
Transmitter.

Radio Receiver: (refer to the schematics and block diagram on p.31 as needed)
The car antenna collects radio energy and converts it back into electrical energy; the energy here will always
be much less than the energy originally applied to the transmitting antenna. If the car is turned on then the radio
receiver in the car is continuously monitoring the electrical energy from its antenna. The first stage of the
receiver is basically a filter which is tuned to amplify any energy around 27.9 MHz and block energy the antenna
picks up outside this region. If the Remote Control Transmitter is sending commands then its radio signal will
be picked up by the receiver and converted back into the original pulse sequence. Decoding circuitry then
determines which commands were sent by measuring the number of received pulses in the sequence. Signals
are then sent to the motors to execute the commands.

Take a closer look at the receiver schematic. The sub-circuit centered around transistor Q1 filters the antenna
output, if an RCC-7K transmitter is operating nearby then the 27.9 MHz burst signal may be visible at its
collector. Inductor L1 is tuned so that the circuit amplifies around 27.9 MHz while rejecting all other frequencies.
But we really want the pulse sequence that is hidden in the 27.9 MHz signal, so then C10 is used to filter out
the 27.9 MHz from the burst signal we received. This result is applied to pin 14 of the AF2311 integrated circuit.

Inside AF2311 the signal is amplified and filtered in two stages between pins 14, 15, 16, 1, and 3. Pin 3 (DI) is
the output pulse sequence that was picked up by the receiver; this is used as the input to the decoder. The
AF2311 scans for the 4 long (synchronization) pulses and then counts the number of short pulses after them to
determine which command was sent by the transmitter. The gain of the AF2311 stages is high enough to
produce a pulse sequence at pin 3 even if no signal from a transmitter is present (it amplifies random noise),
but the resulting sequence will seldom be identified as one of the transmitter commands. Note from above that
there are 4 long pulses and 10 - 52 short pulses for each command, less pulses could have been used but then
the car is more likely to activate on random noise.

Pins 4 and 5 of AF2311 are a 100 kHz (±30%) oscillator that is used as a reference by the decoder.

Car Steering Mechanism: (refer to the schematics on p.31 as needed)
When a command is received to turn left, the AF2311 creates a voltage at pin 7 which turns on transistor Q9.
This then turns on Q11 and Q14 and current flows from the batteries through Q11, then through the steering
motor, and then through Q14 to ground. This current through the Motor creates a magnetic field. Inside the
motor is a small magnet which is connected to the gear you see on the outside of the motor. The magnetic field
turns the magnet in the motor, which turns the gear. The “teeth” on the gear grab the Steering Bar and pull it to
one side. Since the Front Wheels are connected to the Steering Bar, the car will turn.

To turn right, the AF2311 creates a voltage at pin 6 instead of pin 7. This turns on Q10, Q12, and Q13, and
current flows through the steering motor in the opposite direction. In turn this causes the steering gear, the
steering bar, and the car to turn in the opposite direction.

Car Drive Mechanism: (refer to the schematics as needed)
The Driving Mechanism works the same as the Steering Mechanism. When a command is received to go
forwards the AF2311 creates a voltage at pin 11 which turns on Q2. This then turns on Q5 and Q8 and current
flows from the batteries through Q5, then through the driving motor, and then through Q8 to ground. Similarly
to go backwards the voltage is created at pin 10, and Q3, Q6, and Q7 are turned on. The small gear on the
Motor drives the Middle Gear, which drives the gear on the rear wheels axle, making the wheels move. Note
that the gears on the Motor and the rear wheels axle rotate forward and the Middle Gear rotates backward to
drive the car forward, this is because interlocking gears spin in opposite directions.

Also notice that between

the Motor gear and the Middle Gear and again between the Middle Gear and the Rear Wheels axle gear, the
number of “teeth” is increased by 4:1 and 5:1 respectively, for 20:1 overall. The Motor must rotate 20 times to
rotate the rear wheels once. The reason for this is that if the Motor were to drive the wheels directly then the
RCC-7K would be very hard to control.

-4-

Содержание RCC-7K

Страница 1: ...RADIO CONTROLLED CAR KIT MODEL RCC 7K Elenco Electronics Inc Copyright 2001 Elenco Electronics Inc 753288 G Assembly and Instruction Manual...

Страница 2: ...3900 CARD 2 CAPACITORS in Bag 2 QTY Symbol Type Value Marking Part 1 C1 Ceramic 10pF 10 211011 2 C2 C3 Ceramic 27pF 27 213010 1 C8 Ceramic 500pF 501 225080 1 C11 Ceramic or Mylar 2200pF 222 232217 1 C...

Страница 3: ...COVERS 6RCC7KB6E QTY DESCRIPTION PART 1 Front Section Cover 626018E1 1 Rear Section Cover 626019E 1 Steering Bar 626023E 1 Battery Cover 6RCC7K31E 2 Front Wheels 6RCC7K43E 2 Rear Wheels 626019E2 1 To...

Страница 4: ...nna length is reduced the same thing also applies to the car antenna s ability to convert the radio signal back into electrical energy for the receiver The Transmitter s antenna transmits energy in al...

Страница 5: ...ds Note from above that there are 4 long pulses and 10 52 short pulses for each command less pulses could have been used but then the car is more likely to activate on random noise Pins 4 and 5 of AF2...

Страница 6: ...heated sufficiently so that the solder flows freely Apply the solder simultaneously to the component lead and the component pad on the PC board so that good solder flow will occur Be sure that the le...

Страница 7: ...e in pF picofarads or mF microfarads Most capacitors will have their actual value printed on them Some capacitors may have their value printed in the following manner Second Digit First Digit Multipli...

Страница 8: ...7 Remote Control Transmitter Transmitter Antenna 9V Battery Slot Alkaline recommended Note Screw in tight 1 2 Battery Contact Battery Contacts Battery Contact Battery Contact Battery Cover Back of Bo...

Страница 9: ...to motor shell 0 1mF Capacitor marked 104 Solder leads to motor tabs one lead is also soldered to motor shell You cannot get good connections soldering to the motor shell unless you first file or scra...

Страница 10: ...ar the middle should be toward the left Locator Slots NOTE The next 3 steps will be much easier if you elevate the car about 1 using a small object 4 Gear for rear axle slide on until it is firmly in...

Страница 11: ...or the rod and some on the teeth of all the gears motor gear middle gear and the rear axle gear This will make the car go faster Gear Middle of rear section Rear Rod 5 Check the alignment of the gears...

Страница 12: ...g damaged 6 Quick Test Lift the wheels off the ground so they may spin freely Connect a 1 5V battery across the motor wires with your hands terminal to green wire The wheels should spin forward slowly...

Страница 13: ...ering Alignment Adjustment triangular piece will lean against this post is towards front of car Spring for Steering Centering Bend wires to fit around post They must NOT be tight or the steering won t...

Страница 14: ...gear along the steering bar Quick Test Connect a 1 5V battery across the motor wires with your hands the motor should spin Reverse the wires to the battery and the motor should spin in the opposite d...

Страница 15: ...14 Front Wheel Shock Absorbers Front Spring Post 9...

Страница 16: ...their polarity while doing so Lift the front wheels off the ground so they may spin freely Touch the steering motor wires to the left front and left rear battery contacts with your hands The front whe...

Страница 17: ...rt the IC into the socket with the notch as shown The marking on the board is wrong for this part Mount using the 2 right holes with the band pointing towards the center hole This is shown here Figure...

Страница 18: ...gold R8 3 3kW 5 1 4W Res orange orange red gold see Figure E R21 560W 5 1 4W Res green blue brown gold R10 2 7kW 5 1 4W Res red violet red gold R4 3 3kW 5 1 4W Res orange orange red gold R3 22kW 5 1...

Страница 19: ...apacitor C2 27pF 27 Capacitor C3 27pF 27 Capacitor C7 0 1mF 104 Capacitor C8 500pF 501 Capacitor C4 3 300pF 332 Capacitor C9 0 01mF 103 Capacitor C11 2 200pF 222 Capacitor 18 Figure G Mount the electr...

Страница 20: ...n Double check that you have installed all of your parts in the proper places Be sure they are not touching each other and creating short circuits Inspect all solder connections and make sure none of...

Страница 21: ...the unit breaking loose during shipping so this test is primarily testing for the presence of a transmitted signal Test the 6 transmitter functions forward forward left forward right backward backward...

Страница 22: ...FF switch to ON Measure from the front left battery contact to the front right battery contact which has the black wire soldered to it The resistance will initially be 10kW but will slowly rise to aro...

Страница 23: ...ur multimeter to DC volts Connect probe to the front right battery contact DC ground for all these tests Activate the transmitter for forwards backwards while measuring the voltage at pins 10 11 on th...

Страница 24: ...1 V 0 V TX right 0 V 6 1 V If you don t get these voltages check your steering circuit Solder the blue wire from the steering motor to the Q12 Q14 junction on the PCB BE CAREFUL TO AVOID ALSO TOUCHIN...

Страница 25: ...rds and make sure the wheels spin properly Note Try to also press down on the forward part of the rear cover while doing this since the forward screws for it have not been installed yet Check that the...

Страница 26: ...25 Light Bulb Cover Light Bulb 0 4 x 0 1 Screw NOTE Tape the light bulb wires to the inside of the top frame so that the light bulb stays above it 20 Screw Used shown actual size 0 4 x 0 1 X1 Top Fram...

Страница 27: ...ned you may adjust it for optimum performance You need a very small screwdriver for this The Car Antenna must be screwed together with the PCB and bottom frame as shown below to make a good connection...

Страница 28: ...ight control lever then adjust the steering alignment on the bottom front of the car until it works properly 23 24 Front Steering Alignment Adjustment You have now completed the assembly of the RCC 7K...

Страница 29: ...n a wood or tile floor or in your driveway Never operate the car in the street These suggestions will help make your car last for years of fun Never drive your car in rain snow mud sand dirt or on a w...

Страница 30: ...ctor T1 as per the Receiver Alignment on page 26 Make sure the wire between the Circuit Board and the antenna in the car is intact and that the antenna screw is tight Try to verify that the antenna ac...

Страница 31: ...r wires across a 1 5V battery with your hands the wheels should spin smoothly If nothing happens the motor gear does not spin then inspect your motor for problems The Rear Wheels gear must be tight on...

Страница 32: ...GREEN RED BLACK ORANGE DRIVING CIRCUIT STEERING CIRCUIT RECEIVER CIRCUIT VOLTAGES ARE FOR DC IN IDLE MODE 1 7V 1 7V 1 7V 1 8V 0 25V 1 8V 10pF 0 8V 0 25V 2 0V 1 1V 3 0V 3 1V 6V V4 VSS DI X Y R L RX_ V...

Страница 33: ...on which command is being sent Sequence of Radio Frequency Pulses Pulse Sequence length depends on which command was sent BLOCK DIAGRAM HOW IT WORKS BLACK RED BLUE ORANGE Steering Motor PCB WIRING PL...

Страница 34: ...both A and B D not possible the obstacle blocks radio reception completely 5 If the batteries in the RCC 7K are weak the main effects you will notice are A reduced remote control range and reduced pow...

Страница 35: ...ding this motion detector kit that uses a pyroelectric infrared sensor Comes complete with all parts PC board case schematic and extensive training manual Requires one 1 9V battery Pulse Tone Telephon...

Страница 36: ...Elenco Electronics Inc 150 W Carpenter Avenue Wheeling IL 60090 847 541 3800 http www elenco com e mail elenco elenco com...

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