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4.2 Wire Feed Set-up

5

Welding Stainless Steel and Aluminium

This MIG welding machine is factory set for welding low-carbon steel. Use a mixed gas (e.g. Ar 99.988 %).

4.3 Feeding the Wire into the Torch

Place the wire through the spiral guide tube across the feed roller into the central coupling's wire intake. Bring
tension roller in position and set tension.
Unscrew the gas shroud from the swan neck by turning clockwise, contact tip by turning counter-clockwise. Switch
the machine on, set wire feed speed to lowest speed and press the torch's trigger switch until the wire protrudes
approx. 2.5 cm/1 in. from the swan neck. Replace contact tip and gas shroud.
Please note that all machines as standard fitted for 0.6; 0.8 and 1.0 mm electrode wire. If a wire of a different
diameter is to be used, the contact tip must be exchanged against on of matching size and the feed roller installed
with the corresponding groove size opposite the wire intake.

Central coupling

Lever

Tension roller

Spiral guide
tube

Spacer
Wire Ø 1,0/1,2

Feed roller

Spacer
Wire Ø 0,6/0,8

Washer

Serrated lock washer

Screw

The feed roller is fitted with four pilot grooves for
wire diameters 0.6/0.8/1.0/1.2 mm.
To adapt the feed roller to the wire size used,
first release the tension roller from the feed roller
by pushing the lever back.
For 1.0 or 1.2 mm wire the corresponding outer
groove is required. Place spacer washer onto
drive shaft, then feed roller so that the required
groove size is in line with the wire intake of the
central goupling. For 0.6 or 0.8 mm wire the
inner grooves are required. Place feed roller
first onto shaft, followed by the spacer washer.
After spacer and feed roller have been mounted
as required secure in place with the washer,
serated lock washer and screw. If required, the
two nuts on the central coupling's wire intake
can be loosened and its position centered to the
groove.
Return the tension roller onto the feed roller an
set to required tension by means of the setting
screw.

Setting of Wire Feed Speed

Fine tuning of setting during welding is actually carried out.The feed speed is correct when the arc burns with a steady hum.

170/30 TL Combi

Welding Step

Ø 0.6

SG 2

Ø 0.8

SG 2

230 V

400 V

230 V

400 V

1

 

 

5

 

 

6

 

 

 4.5

   5.5

2

 

 

6

 

 

8

5

6

3

 

 

8

10

6

   6.5

4

10

12

7

7

5

13

15

8

8

6

16

18

9

9

170/30 TL

Welding Step

Ø 0.6

SG 2

Ø 0.8

SG 2

1

 

 

5

 

  4.5

2

 

 

6

 

  5.5

3

 

 

8

6

4

10

7

5

15

8

6

18

9

180/35 ET Combi

Welding Step

Ø 0.6

SG 2

Ø 0.8

SG 2

230 V

400 V

230 V

400 V

1

 

 

3

 

 

5

3

 

 

4

2

 

 

 

  4.5

    6.5

   3.5

     4.5

3

 

 

 

  5.5

  8

4

  6

4

 

 

 

  6.5

11

5

  7

5

 

 

9

17

6

 

    8.5

6

13

20

7

11

200/35 ET

Welding Step

Ø 0.6

SG 2

Ø 0.8

SG 2

1

2

  1.5

2

3

  2,5

3

5

  3.5

4

7

  5.5

5

 15.5

10.0

6

-

13.0

230/40 ET

Welding Step

Ø 0.6

SG 2

Ø 0.8

SG 2

1

3

  2.5

2

4

  3.5

3

6

  4.5

4

8

  6.5

5

 16.5

11.0

6

-

14.0

Содержание 170 - 230 Amp Models

Страница 1: ...uiksaanwijzing Lasapparaat MIG MAG 170 230 D GB F NL Achtung Lesen Sie diese Anleitung vor der Installation und Inbetriebnahme aufmerksam durch Attention Carefully read through these instructions prior to installation and commissioning Attention Prière de lire attentivement la présente notice avant l installation et la mise en service Attentie Lees deze instructies voor de installatie en ingebruik...

Страница 2: ...capacity 4 0 kVA 3 6 4 0 kVA Mains 50 60 Hz AC 1 230 V 1 230 2 400 V Frequency 50 60 Hz 50 60 Hz Welding steps 6 6 Wire diameter 0 6 0 8 mm 0 6 0 8 mm Weldable material 0 5 5 mm 0 5 5 mm Duty cycle 25 c 40 C 160 A 30 20 160 A 30 20 100 25 c 40 C 90 A 60A 90 A 60A Mains fuse T 16 A T 16 A Cooling F F Protection class IP 21 IP 21 Isulation class F F Welding gun assembly SB 14 2 SB 14 2 Dimensions l ...

Страница 3: ...clamp wire brush and nozzle anti clogging spray delivery 2 Regulations for the Prevention of Accidents Know the applicable regulations for electric arc welding and strictly adhere to Safety Instructions Protection against electrical accidents Welding cables are to be firmly connected to ensure proper conducting capacity Mains cord and welding cables are to be protected against damages Replace dama...

Страница 4: ... no load voltage a Arithmetic mean value in case of direct current b RMS value in case of alternating current c Ur V Reduced rated no load voltage in case of a voltage reducing device d Us V Switched rated no load voltage in case of an a c to d c switching device Box 10 A V to A V Range of output rated minimum and maximum welding current and their corresponding conventional load voltage Box 11 X D...

Страница 5: ...etic mean value in case of direct current b RMS value in case of alternating current c Ur V Reduced rated no load voltage in case of a voltage reducing device d Us V Switched rated no load voltage in case of an a c to d c switching device Box 10 A V to A V Range of output rated minimum and maximum welding current and their corresponding conventional load voltage Box 11 X Duty cycle duty factor sym...

Страница 6: ...se clamp provided Open gas cylinder valve briefly to clear any foreign matter from it than attach pressure regulator Set regulator to required gas flow rate approx 10 13 ltr min 2 5 3 GPM Caution Do not dismantle the pressure regulator for any reason It may explode when assembled incorrectly 1 Phase Machines These machines come fitted with a Schuko 2 prong plug with earth contact as standard For t...

Страница 7: ...switch Earth cable socket 230 V 400 V Combi Machines Combi models come with a CEE 3 phase 5 prong plug fitted to power cord as standard and an adaptor with 1 phase plug If a 3 phase plug matching your local standard outlet has to be installed connection has to be made to 2 phases neutral and earth For 380 415 V operation connect to 2 phases zero and earth lead L1 black L2 brown earth lead yellow g...

Страница 8: ...romthefeedroller by pushing the lever back For 1 0 or 1 2 mm wire the corresponding outer groove is required Place spacer washer onto drive shaft then feed roller so that the required groove size is in line with the wire intake of the central goupling For 0 6 or 0 8 mm wire the inner grooves are required Place feed roller first onto shaft followed by the spacer washer After spacer and feed roller ...

Страница 9: ... A A minium electrode wire diameter of 0 8 1 0 mm is recommended Stainless Steel Welding As with aluminium as pure inert shielding gas is required Setting of the welding current as with carbon steel Prepare torch lead assembly for aluminium welding but use standard contact tip and conical gas shroud Recommended gas flow rate 8 12 ltr min To prevent a porous weld seam forehand welding is recommende...

Страница 10: ...l components beams pipes or rails should not be used for earth conducting if they are not the actual workpiece When using welding tables or jigs ensure proper conducting 6 2 Gas Flow Setting The correct amount of shielding gas and a steady gas flow at the welding seam are essential to provide sufficient shielding of the weld pool Insufficient shielding causes porous welding seams Rule of thumb to ...

Страница 11: ...k replace if necessary Replace Replace 2 amp time lag Wire feed speed not adjustable PCB defective Replace Not welding current with normal working wire feed Contactor faulty Step with faulty Earth cable not conducting Replace Replace Correct Arcing when gas shroud touches workpiece Short circuit between contact tip and gas shroud Clean shroud treat with anti clogging spray or nozzle dip see footno...

Страница 12: ...0 212 7911 x x Power cord Combi 840 212 7938 x x Adaptor Combi 1 ph 2 ph 100 200 4956 x x Magnetic valve 805 205 2433 x x x x x Spool carrier 132 107 3880 x x x x x Wire feed motor 24 V 801 113 0047 x x x x x Feed roller Ø 30 132 515 4795 x x x x x Grooved ball bearning 710 001 0180 x x x x x Pressure spring 705 108 6532 x x x x x Spring guide 132 508 5840 x x x x x Steel liner 140 mm 132 707 1129...

Страница 13: ...scription Order No 63 KZ2 adaptor block 132 707 5515 64 Liner positioner nut M10x1 132 706 4106 65 O ring 132 706 4092 66 Trigger wire connector fermale 132 706 4084 100 Contact tip ECU M6 0 6 mm 5x 090 202 7645 100 Contact tip ECU M6 0 8 mm 5x 090 202 7653 130 Gas nozzle con 3x 090 202 7742 131 Gas nozzle cyl 3x 090 202 7750 132 Gas nozzle con small 132 704 5365 133 Gas nozzle tapered 132 704 537...

Страница 14: ... 132 706 4084 Pos Description Order No 100 Contact tip ECU M6 0 6 mm 5x 090 202 7645 100 Contact tip ECU M6 0 8 mm 5x 090 202 7653 100 Contact tip ECU M6 1 0 mm 5x 090 202 7669 100 Contact tip ECU M6 1 2 mm 132 705 6693 130 Gas nozzle conical 3x 090 202 7742 131 Gas nozzle cylindrical 3x 090 202 7750 132 Gas nozzle conical small 132 704 5365 133 Gas nozzle tapered 132 704 5373 134 Gas nozzle studw...

Страница 15: ...mtr 132 714 4550 150 Polyamid liner 0 8 1 2 4 mtr 132 714 4541 150 Polyamid liner 0 8 1 2 5 mtr 132 714 4533 152 Guide tube polyamid liner 4 0 OD 132 704 5578 153 O ring 3 5x1 5 for guide tube 132 707 5531 Contact tip wrench not shown 132 704 5411 Pos Description Stock No Welding Torch SB 25 2 with torch leads 3 mtr 090 200 8330 with torch leads 4 mtr 090 200 8349 with torch leads 5 mtr 090 200 83...

Страница 16: ...roduto está de acordo com as seguintes normas de acordo com as directrizes dos regulamentos Vi försäkrar på eget ansvar att denna produkt överensstämmer med följande standarder Enligt bestämmelserna i direktiven FIN SUOMI NO NORGE VAATIMUKSENMUKAISUUSVAKUUTUS SAMSVARSERKLÆRING Vakuutamme että tämä tuote vastaa seuraavia normeja on direktiivien määräysten mukainen Vi erklærer under eget ansvar at d...

Страница 17: ...WELD D O O Ilindenska 138 1000 Skopje 389 2 363 180 389 2 364 746 MAKWELD mt net mk Magyarorszag INNOSERVICE METABO Márkaszerviz Kft 1101 Bp Köbányai út 47 b 1475 Budapest 36 12 60 67 12 36 12 60 14 23 innoservice mail datanet hu Malaysia Finetools SDN BHD No 7 Jalan 1 92C Batu 3 1 4 Jalan Cheras 56100 Kuala Lumpur 60 3 92002966 92003966 60 3 92007599 finetools pd jaring my Malta G T Imports Limit...

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