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GLMV169DBD
GLMV169DQD
GLMV169DSD
PLMV169DCE

REF. NO.

PART NO.

DESCRIPTION

Q'TY

FW-VZB288MRE0 Main harness A

TCAUAB048MRR0 DHHS/GRD/caution label

TCAUAB050MRR0 Monitor caution label

PFIL-B011MRE0 Charcoal filter

PFIL-B002MRE0 Grease filter

PCLICB003MRE0 Canoe clip

UAMI-B009MRM0 Rack

QW-VZB010MRE0 Sensor gnd wire

SCREWS,NUTS, WASHERS AND MISC.

XOTSE40P12000 Screw : 4mm x 12mm

XBTSD40P08000 Screw : 4mm x 8mm

LX-CZA038WRE0 Special screw

100

LX-CZ0052WRE0 Special screw

101

LX-BZB012MRE0 Unit mounting screw

102

XCBSD30P08000 Screw : 3mm x 8mm

103

LX-BZA041WRE0 Special screw

104

LX-CZB006MRE0 Louver screw [GLMV169DSD]

104

LX-CZB008MRE0 Louver screw [GLMV169DQD]

104

LX-CZB004MRE0 Louver screw [PLMV169DCE/GLMV169DBD]

Содержание GLMV169DBD

Страница 1: ...G TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY INSIDE FRONT COVER BEFORE SERVICING INSIDE FRONT COVER WARNING TO SERVICE PERSONNEL 1 MICROWAVE MEASUREMENT PROCEDURE 2 FOREWORDANDWARNING 3 PRODUCTSPECIFICATIONS 4 GENERAL INFORMATION 4 OPERATION 7 TROUBLESHOOTINGGUIDE 12 TESTPROCEDURE 14 TOUCH CONTROL PANELASSEMBLY 26 COMPONENTREPLACEMENTANDADJUSTMENTPROCEDURE 32 PICTORIALDIAGRAM 40 POWE...

Страница 2: ...ave generation and transmission systems shall be repaired replaced or adjusted by procedures described in this manual before the oven is released to the owner e A microwave leakage check to verify compliance with the Federal Performance Standard should be performed on each oven prior to release to the owner RD2110U RD8100U BEFORE SERVICING Before servicing an operative unit perform a microwave emi...

Страница 3: ...e high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power supply cord When the testing is completed 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage ...

Страница 4: ... F in the center of the oven cavity The water container shall be a low form of 600 ml 20 oz beaker with an inside diameter of approx 8 5 cm 3 1 2 in and made of an electrically nonconductive material such as glass or plastic The placing of this standard load in the oven is important not only to protect the oven but also to insure that any leakage is measured accurately 4 Set the cooking control on...

Страница 5: ...e not defective C The door packing is not damaged D The door is not deformed or warped E There is not any other visible damage with the oven Servicing and repair work must be carried out only by trained service personnel DANGER Certain initial parts are intentionally not grounded and present a risk of electrical shock only during servicing Service personnel Do not contact the following parts while...

Страница 6: ...wer P 30 approx 30 of Full Power P 20 approx 20 of Full Power P 10 approx 10 of Full Power P 0 No power throughout the cooking time SENSOR COOKING pads DEFROST pads ONE TOUCH COOKING pads Memory Cook pad Number selection pads Power Level pad Timer Pause pad Clock pad Auto Fan Plus 1 Miute pad Turntable On Off pad START pad Work Light pad Night Light pad FAN HI LO pad Clear Off pad Oven Cavity Ligh...

Страница 7: ...ven door with see through window 2 Door hinges 3 Stirrer cover 4 Turntable motor shaft 5 Oven lamp It will light when oven is operating or door is open 6 Door latches The oven will not operate unless the door is securely closed 7 Auto Touch control panel 8 Time display Digital display 99 minutes 99 seconds 9 Ventilation openings 10 Light Cover 11 Grease filters 12 Removable turntable The turntable...

Страница 8: ...6 GLMV169DBD GLMV169DQD GLMV169DSD PLMV169DCE CONTROL PANEL GLMV169DBD GLMV169DQD GLMV169DSD PLMV169DCE Colors will vary ...

Страница 9: ...uits to the stirrer motor the cooling fan motor the turntable motor and the high voltage components are de energized and the digital read out displays the time still remaining in the cook cycle when the door was opened 7 Themonitorswitchiselectricallymonitoringtheoperation of the primary interlock switch and door sensing switch is mechanically associated with the door so that it will function in t...

Страница 10: ...ally according to the weight of the food 3 The shut off relays RY1 RY2 and RY3 are energized turning on the oven lamp turntable motor cooling fan motor and convection motor The power supply voltage is applied to the heating element 4 Now the oven is in the microwave cooking mode COMPU DEFROST COOKING The COMPU DEFROST key is a special function key to defrost meats and poultry faster and better COM...

Страница 11: ...is first stage do not open the door or touch STOP CLEAR pad 4 When the sensor detects the vapor emitted from the food the display switches over to the remaining cooking time and the timer counts down to zero At this time the door may be opened to stir food turn it or season etc 5 When the timer reaches zero an audible signal sounds The shut off relay and cook relay are de energized and the power t...

Страница 12: ...NC GRN GND 120VAC 60 Hz YLW BLK BLU YLW RED WHT BLK xx uF COM N O BLK WHT BLK BLU NOISE SUPRESSION COIL RESISTOR 470 kW 1 2W LINE CROSS CAPACITOR 1 0 uF 275V LINE BYPASS CAPACITOR 0 0033 uF 250V FUSE 20A LINE BYPASS CAPACITOR 0 0033 uF 250V NOISE FILTER N L GND BLU RED BLK RED WHT BLK BLK MAG TEMP FUSE ORG RED A5 RY3 A7 WHT BLK BLK WHT HOOD CAPACITOR HOOD MOTOR RED YLW WHT RY4 RY5 WHT BLU BLU WHT ...

Страница 13: ...ase double pole induction type requiring a hood fan capacitor It is located outside the upper rear part of the oven cavity is to remove from around the oven hot air rising from the conventional electric or gas range over which it is installed This air is then expelled either vertically or horizontally through the customer supplied duct system or discharged back into the kitchen STIRRER MOTOR Figur...

Страница 14: ...ord after the outer case has been removed in this event 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that the leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure reconnect the power sup...

Страница 15: ...e Turntable motor does not operate Oven lamp lights and fan motor operate Oven does not go into cook cycle when START pad is touched Oven seems to be operating but little or no heat is produced in oven load Food incompletely cooked or not cooked at all at end of cook cycle Oven goes into a cook cycle but extremely uneven heating is produced in oven load food Variable cooking does not operate prope...

Страница 16: ... the temperature stabilizes Record the temperature of the water 2 Place the cup of water in the oven Operate oven at POWER 10 HIGH selecting more than 60 seconds cook time Allow the water to heat for 60 seconds measuring with a stop watch second hand of a watch or the digital read out countdown 3 Remove the cup from the oven and again measure the temperature making sure to stir the thermometer or ...

Страница 17: ...icted air flow through the vent holes of the oven cavity especially the cooling fan and air guide 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions C HIGH VOLTAGE RECTIFIER TEST 1 Disconnect the power supply cord and then remove outer case 2 Open ...

Страница 18: ...n is indicated replace the door sensing switch 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions NOTE If the door sensing switch contacts fail in the open position and the door is closed the cooling fan motor stirrer motor and oven light will be a...

Страница 19: ... may be defective Aftertestingthemonitorswitch reconnectthewireleadtothemonitorswitch COM terminal and check the continuity of the monitor circuit 5 Reconnect all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions of the oven cavity with the door opened in this co...

Страница 20: ... all leads removed from components during testing 6 Reinstall the outer case cabinet 7 Reconnect the power supply cord after the outer case is installed 8 Run the oven and check all functions J HOOD FAN MOTOR TEST 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 If the motor does not turn touch the FAN HI LO pad on...

Страница 21: ...mary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure re connect the power supply cord 1 Key Unit NOTE 1 Disconnect the power supply cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Check key unit ribbon connection before replacement 5 Recon...

Страница 22: ... cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 If the display fails to clear when the STOP CLEAR pad is depressed first verify the flat ribbon cable is making good contact verify that the door sensing switch stop switch operates properly that is the contactsareclosedwhenthedoorisclosedandopenwhenthedoorisopen Ifthedoorsensingswitch stop swit...

Страница 23: ...or RY4 Approx 24 0V D C Hood motor RY5 Approx 24 0V D C Hood motor HIGH LOW selection 8 Disconnect the power supply cord and then remove outer case 9 Open the door and block it open 10 Discharge high voltage capacitor 11 Reconnect all leads removed from components during testing 12 Re install the outer case cabinet 13 Reconnect the power supply cord after the outer case is installed 14 Run the ove...

Страница 24: ...ly cord and then remove outer case 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Disconnect the leads to the primary of the power transformer 5 Ensure that these leads remain isolated from other components and oven chassis by using insulation tape 6 After that procedure re connect the power supply cord 7 Follow the troubleshooting guide given below for repair STEPS OCCURRE...

Страница 25: ...f tray in the oven cavity 3 Close the door 4 Touch Sensor reheat pad once and touch the Start pad Now the oven is in the sensor cooking condition and SENSOR REHEAT and COOK will appear in the display 5 The oven will operate for the first 16 seconds without generating microwave energy NOTE ERROR will appear if the door is opened or Clear Off pad is touched during first stage of sensor cooking 6 Aft...

Страница 26: ...3 After approximately 32 seconds push plunger of select switch for more than 3 seconds This condition is same as judgement by AH sensor 9 4 After approximately 3 seconds the display shows X X X X which is the remaining cooking time and the display count down If the above is not the case the control unit is probably defective If the above is proper the AH sensor is probably defective 10 Disconnect ...

Страница 27: ...NDICATION OF OHM METER Between N and load Open Circuit Between terminal N and load Short Circuit Between terminal H and load Short Circuit If incorrect readings are obtained replace the noise filter 6 Reconnect all leads removed from components during testing 7 Re install the outer case cabinet 8 Reconnect the power supply cord after the outer case is installed 9 Run the oven and check all functio...

Страница 28: ...ouched a signal is completed through the key unit and passed back to the LSI through P41 P42 AN8 AN9 AN10 and AN11 to perform the function that was requested ControlUnit Control unit consists of LSI power source circuit synchro nizing signal circuit ACL circuit buzzer circuit relay circuit indicator circuit and back light circuit 1 LSI ThisLSIcontrolsthekeystrobesignal relaydrivingsignal for oven ...

Страница 29: ...OUT Key strobe signal Signal applied to touch key section A pulse signal is input to AN9 AN10 AN11 P41 and P42 terminal while one of G4 line keys on key matrix is touched 9 P15 OUT Key strobe signal Signal applied to touch key section A pulse signal is input to AN9 AN10 AN11 P41 and P42 terminal while one of G3 line keys on key matrix is touched 10 P16 OUT Key strobe signal Signal applied to touch...

Страница 30: ...evel During Hood lamp OFF 28 P31 OUT Turntable motor driving signal To turn on and off relay RY3 L level During Turntable ON H level During Turntable OFF or during the oven is off condition 29 P32 P37 OUT Terminal not used 30 34 P33 P37 OUT Used for initial balancing of the bridge circuit absolute humidity sensor 35 CVCC IN Connected to GND 36 VSS IN Power source voltage 5V The power source voltag...

Страница 31: ...sor circuit and connected to the A D converter built into the LSI 92 AN0 AN1 IN AH sensor input This input is an analog input terminal from the AH sensor circuit and connected to the A D converter built into the LSI 93 AN2 IN To input signal which communicates the door open close information to LSI Door closed H level signal 0V Door opened L level signal 5V 94 AN3 IN Terminal not used 95 98 AN4 AN...

Страница 32: ... thermistors as shown in the illustration One thermistor is housed in the closed vessel filled with dry air while another in the open vessel Each sensor is provided with the protective cover made of metal mesh to be protected from the external airflow 2 Operational Principle of Absolute Humidity Sensor Thefigurebelowshowsthebasicstructureofanabsolute humidity sensor A bridge circuit is formed by t...

Страница 33: ...er supply cord between the touch control panel and the oven itself is so short that the two can t be separated For those models check and repair all the controls sensor related ones included of the touch control panel while keeping it connected to the oven B On some models the power supply cord between the touch control panel and the oven proper is long enough that they may be separated from each ...

Страница 34: ...fective parts in the door interlock system 6 There are defective parts in the microwave generating and transmission assembly 7 There is visible damage to the oven Do not operate the oven 1 Without the RF gasket Magnetron 2 If the wave guide or oven cavity are not intact 3 If the door is not closed 4 If the outer case cabinet is not fitted 3 Sharp edge Bottom plate Oven cavity Waveguide flange Chas...

Страница 35: ...ovetheovenfrom wall and remove outer case Refer to procedure of RemovalofOvenfromWall and OuterCaseRemoval And proceed as follows 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Remove one 1 screw holding the hood duct to the oven cavity front flange 5 Disconnect the stop switch harness from the chassis supportanddisconnectthewireleadsfromthefanmotor 6 Lift up the fan motor ...

Страница 36: ...netrontowaveguide Whenremovingthescrewshold the magnetron to prevent it from falling 11 Remove the magnetron from the unit with care so the magnetron tube should not be hit by any metal object around the tube 12 Removetheone 1 screwholdingthemagnetronairguide to the magnetron 13 Remove the magnetron air guide CAUTION WHEN REPLACING THE MAGNETRON BE SURE THE R F GASKET IS IN PLACE AND MOUNTING SCRE...

Страница 37: ...ting the fan blade with your hand THERMAL CUT OUT CAVITY REMOVAL 1 Disconnect the power supply cord and remove the oven from wall and remove outer case Refer to procedure of RemovalofOvenfromWall and OutercaseRemoval 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Remove two 2 unit mounting screws 5 Removethehoodduct Refertotheprocedureof HOOD FANMOTOR HOODDUCTANDOVENLAMPSOC...

Страница 38: ...Put the stirrer fan on the stirrer cover to match the stirrer fan shaft to the center of the stirrer support 2 Insert the shaft of stirrer fan to the shaft of stirrer motor 3 Insert the cutout of stirrer cover to the tabs on the ceiling 4 Installthestirrercovertotheovencavity andsecureitby one canoe clip STIRRER COVER AND STIRRER FAN INSTALLATION 1 Disconnect the power supply cord 2 Removethree 3 ...

Страница 39: ... RemovalofOvenfromWall and OutercaseRemoval 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Remove the control panel assembly referring to the procedure of CONTROL PANEL ASSEMBLY CONTROL UNIT AND KEY UNIT REMOVAL 5 Remove the two 2 screws holding the latch hook to the oven cavity front flange 6 Remove the latch hook from the oven cavity front flange 7 Disconnect the wire lea...

Страница 40: ... door hinge pins from the upper and lower oven hinges 9 Now the door assembly is free Note When the individual parts are replaced refer to Door Disassembly DOOR ASSEMBLY RE INSTALL 1 Onre installingdoor insertthelowerovenhingetolower door hinge pin 2 Insert the upper oven hinge to the upper door hinge pin 3 Shut the door close the contacts of interlock switches 4 Make sure upper and lower oven hin...

Страница 41: ...and OutercaseRemoval 2 Open the door and block it open 3 Discharge high voltage capacitor 4 Remove the hood exhaust louver from the oven cavity by pushing the right and left tabs of the hood exhaust louver Refer to the procedure of HOOD EXHAUST LOUVER REMOVAL 5 Remove door assembly refer to Door Replacement Replacement of door components are as follows 6 Place door assembly on a soft cloth with la...

Страница 42: ...ng OVEN LAMP SOCKET to Chassis Support CN E GRY WHT WHT ORG PRIMARY INTERLOCK SWITCH N O N C COM COM MONITOR SWITCH GRN RED N O COM DOOR SENSING SWITCH CN C CN E CN A RY1 N O RY1 COM RY2 N O RY2 COM WHT HOOD FAN MOTOR STIRRER MOTOR 1 2 3 4 5 6 WHT RED YLW BLU BLK WHT RED YLW BLU BLK 1 2 RED GRN 1 2 3 4 5 6 7 YLW ORG BLK RED CN A HOOD FAN THERMAL CUT OUT BLK WHT BLK RED GRY GRN to Right Base Plate ...

Страница 43: ...41 GLMV169DBD GLMV169DQD GLMV169DSD PLMV169DCE 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 2 Power Unit Circuit ...

Страница 44: ...42 GLMV169DBD GLMV169DQD GLMV169DSD PLMV169DCE 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 3 LSI Unit Circuit ...

Страница 45: ...43 GLMV169DBD GLMV169DQD GLMV169DSD PLMV169DCE 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H Figure S 5 Printed Wiring Board ...

Страница 46: ...BC 21 GCABUB144MRP0 Outer case cabinet GLMV169DQD 1 BC 22 TMAPCB101MRR0 Schematic diagram 1 AB 23 FANGKB009MRY0 Hood lamp glass assembly GLMV169DBD PLMV169DCE 1 AN 23 FANGKB029MRY0 Hood lamp glass assembly GLMV169DSD 1 AN 23 FANGKB013MRY0 Hood lamp glass assembly GLMV169DQD 1 AN 24 LANGQB016MRP0 Hood lamp glass angle GLMV169DBD PLMV169DCE 1 AG 24 LANGQB082MRP0 Hood lamp glass angle GLMV169DSD 1 AG...

Страница 47: ...RFB085MRT0 Door panel assembly GLMV169DQD 1 65 FCOV B267MRK0 Door frame assembly GLMV169DBD not available in S S 1 BD 65 FCOV B268MRK0 Door frame assembly GLMV169DSD 1 BD 65 FCOV B269MRK0 Door frame assembly GLMV169DQD 1 66 PGLSPB072MRE0 Front door glass GLMV169DBD PLMV169DCE 1 AQ 66 PGLSPB073MRE0 Front door glass GLMV169DSD 1 AQ 66 PGLSPB074MRE0 Front door glass GLMV169DQD 1 67 LSTPPB030MRF0 Latc...

Страница 48: ...e clip 1 95 UAMI B009MRM0 Rack 1 96 QW VZB010MRE0 Sensor gnd wire 1 SCREWS NUTS WASHERSANDMISC 97 XOTSE40P12000 Screw 4mm x 12mm 10 98 XBTSD40P08000 Screw 4mm x 8mm 2 99 LX CZA038WRE0 Special screw 4 100 LX CZ0052WRE0 Special screw 2 101 LX BZB012MRE0 Unit mounting screw 2 102 XCBSD30P08000 Screw 3mm x 8mm 6 103 LX BZA041WRE0 Special screw 9 104 LX CZB006MRE0 Louver screw GLMV169DSD 3 104 LX CZB00...

Страница 49: ...PARTS 36 10 97 17 21 48 54 22 98 97 99 97 103 14 11 102 15 52 97 101 101 50 8 103 44 8 100 7 8 7 102 19 41 40 38 93 26 2 49 53 93 37 14 11 94 45 99 46 13 47 97 58 59 55 43 3 5 6 102 39 4 60 97 97 97 1 97 27 24 25 97 23 91 51 92 57 12 55 102 16 96 103 60 9 90 18 104 104 104 61 62 50 29 20 28 97 106 106 103 103 97 9 42 83 ...

Страница 50: ...DQD GLMV169DSD PLMV169DCE 6 4 5 1 2 3 6 4 5 1 2 3 A B C D E F G H A B C D E F G H 74 72 71 56 64 66 70 65 73 74 75 69 67 68 63 76 77 78 79 81 82 80 88 89 95 34 97 31 32 33 30 35 DOOR PARTS MISCELLANEOUS CONTROL PANEL PARTS ...

Страница 51: ...TER x 2 93 INSTALL MATERIAL ASSEMBLY 76 84 85 OPERATION MANUAL WALL TEMPLATE INSTALLATION INSTRUCTION 86 TOP TEMPLATE 87 38 95 TURNTABLE TRAY TOP PAD BOTTOM PAD PACKING CASE ACCESSORY HOLDER WRAP COVER DOOR PAD Non replaceable items DOOR PROTECTOR RACK HOLDER RACK 36 DAMPER ASSEMBLY ...

Страница 52: ...CTROLUX HOME PRODUCTS INC ALL RIGHTS RESERVED Nopartofthispublicationmaybereproduced stored in retrieval systems or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise withoutpriorwrittenpermissionof thepublisher ELECTROLUX ...

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