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Introduction

This document will provide guidance for your HazardPRO System Manager operation. This document

includes an Operation Manual, System Wiring Information, Modbus Options, and optional mounting in-

formation. Additional information regarding HazardPRO sensors and nodes can be found in the Hazard-

PRO node and sensor Installation document Volume 2. For any additional questions please contact our

Technical Department via [email protected] or by telephone at (800)328-6170.

Содержание HazardPRO Series

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Страница 2: ...em Wiring Information Modbus Options and optional mounting in formation Additional information regarding HazardPRO sensors and nodes can be found in the Hazard PRO node and sensor Installation documen...

Страница 3: ...on Section D System Manager Operation Manual 1 Reference Page A 46 2 Reference Page B 47 Section E Modbus Options 1 Modbus Equipment Run Request Interface 48 2 Equipment Addresses 49 52 3 Modbus Run R...

Страница 4: ...10 2 are dedicated to ambient temperature monitoring Sensors Max 960 480 120 All sensor types including ambient sensors Temperature Vibration Sensors 576 288 72 6 sensors per node Contact Inputs 96 4...

Страница 5: ...supplied to the Run relay and the associated Run Stop logic 2 The System Manager will keep the N O contacts of the run relay closed when the equipment is running and there is not a shutdown alarm If t...

Страница 6: ...y Wiring V V G N L V V 5A 2A V V G N L V V 5A 2A AC Neutral goes to first terminal on top row Earth Ground goes to grounding bar Lower left of panel AC Hot goes to terminal on circuit breaker Earth Gr...

Страница 7: ...Horn Relay Options 115 VAC Hot Horn 115 VAC Neutral Horn connection to Gateway Board HazardPRO Gateway Board N O Com TB5 TB4 TB3 Alarm Page 4 Model XS ONLY...

Страница 8: ...Horn Relay Options 115 VAC Hot Alarm Horn 115 VAC Neutral Horn connection to Relay I O Board HazardPRO Relay I O Board 1 2 3 4 14 15 16 Com N O For HazardPRO XM XL System Managers Page 5...

Страница 9: ...Run Stop Logic Run Input Relay 1 2 3 4 13 14 15 16 In1 Out1 I O Com Run CPU PLC AC Inputs Relay Outputs Stop 115 VAC Hot 115 VAC Neutral 3 Phase Power 115 VAC Hot 115 VAC Neutral Motor Starter Aux Co...

Страница 10: ...Sensors Inc OK to Run Closed when Run Command is present AND No Shutdown Alarm condition Open when there is no Run Command OR Shutdown Alarm condition is present HazardPRO Relay I O Board Run Output...

Страница 11: ...2 R18 ALARM OUTPUT ON MODBUS QUERY WIRELESS PKT REC IN 1 IN 2 3 2 1 2 1 3 2 1 3 2 1 3 2 1 4 Main Power Switch 24VDC Power Supply Gateway 1 Gateway 2 Gateway 3 Optional Gateway 4 Optional Network Switc...

Страница 12: ...C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C32 C33 C34 C35 C36 C37 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 F1 F2 J1 J3 JP1 1 2 3 1 2 3 JP2 1 2 3 JP3 L1 Q...

Страница 13: ...C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 C22 C23 C24 C25 C26 C27 C28 C29 C32 C33 C34 C35 C36 C37 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 F1 F2 J1 J3 JP1 1 2 3 1 2 3 JP2 1 2 3 JP3 L1 Q1 Q2 Q3 R1...

Страница 14: ...3 R4 R5 R6 R7 R8 R9 R10 R11 R12 R13 R14 R15 R16 RLY1 RLY2 RLY3 RLY4 TB1 TB2 TB3 TB4 U1 U2 U3 U4 1 2 3 1 2 3 1 2 3 1 2 3 3 2 1 3 2 1 3 2 1 3 2 1 IN 1 OU T 1 I O CO M IN 2 OU T 2 I O CO M IN 3 OU T 3 I...

Страница 15: ...Operation Manual 6111 Blue Circle Drive Minnetonka MN 55343 phone 952 930 0100 toll free 800 328 6170 fax 952 930 0130 web electro sensors com e mail tech electro sensors com Section D Page 8 Page 12...

Страница 16: ...r 4 Administrative Tools Equipment Configuration Event Archive Facility Information Gateways Interval Mode Plant Control System Interface PCSI Remote Notification Slow Down Testing Slow Down Testing R...

Страница 17: ...e visible 1 Displays all the equipment and the corresponding status 2 Displays the status of the equipment selected including Running Hours RPM alarms and shutdown conditions 3 This area displays all...

Страница 18: ...h input and will allow a graph to be displayed 1 Section status monitor readings for each of the inputs for the section 2 This will expand to view details of each sensor Figure 3 is expanded 3 Selecti...

Страница 19: ...he calibration target on the bottom of the Node for three seconds while the equipment is running Set Points Speed Warning 90 of the calibrated speed not adjustable Speed Shutdown 80 of the calibrated...

Страница 20: ...e event including closing saving and printing 1 Select Event Resolution from the main side menu Figure 8 2 Selecting an event will highlight the event 3 Graph will display data from the moment the eve...

Страница 21: ...lected date and time range 1 Select History tab from the main side menu 2 Select options from the drop down menus 3 Select Input this will include all sensors and items referenced on page 19 4 The tim...

Страница 22: ...te the last transmission XBee Status Code The status success rate If a failed transmission occurs this will provide a reason for the failure XBee Update Settings This will increment whenever the wirel...

Страница 23: ...an access Administrative Tools Subsections include Equipment Configuration Event Archive Facility Information Gateways Interval Mode Plant Control System Interface Remote Notification Slow Down Testin...

Страница 24: ...the Next button to continue Figure 11 Figure 13 Figure 14 2 Equipment Configuration This tool allows the user to add edit and delete equipment from the system This includes the identification of each...

Страница 25: ...l continue to transmit sensor data and the system manager will still monitor the equipment It will not save information from by passed equipment in the history file nor will it alarm when a fault cond...

Страница 26: ...Equipment Speed and Run Time Figure 17 1 This allows you to select a primary speed display in the Status section of the main display Figure 16 1 Page 23...

Страница 27: ...assed 5 Yes activates the ambient sensors No uses set points Figure 18 Figure 19 Ambient in use will allow you to set a warning and a shutdown conditions based upon the ambient temperature readings If...

Страница 28: ...ou want to Bypass sensor 4 This allows the user to designate the type of temperature sensor 5 If Ambient in use was set to Yes then the warning and shutdown values will be off set from the ambient tem...

Страница 29: ...have the sensor put In Use 3 Select whether or not you want to Bypass the alarming of the sensor 4 Input 7 is reserved for Speed while Input 8 is reserved for Contact Note To save you must select Fin...

Страница 30: ...d a description 4 Unarchive Event allows you to return a selected event to the Event Resolution section View archived historical events that have been logged within the System Manager These events ide...

Страница 31: ...Information should be filled out in this section 2 To change the facility name on the home page you must change the company and name fields in the Facility Information settings Note To save you must...

Страница 32: ...strator and will affect communication with nodes if altered Administrative Tools Subsections Note To save you must select Save Changes if you select Close your changes will not be saved or recorded Fi...

Страница 33: ...als This can be utilized for applications such as cold weather operations Administrative Tools Subsections Interval Mode Options 1 1 To enable interval mode select Enable Interval Mode When Interval M...

Страница 34: ...lows the Sys tem Administrator to change the communication settings for use with PLC I O Relay I O or Gateway I O Note These settings will affect the operation of your HazardPRO System Manager An Admi...

Страница 35: ...Figure 29 Figure 30 Figure 31 PLC I O Server host address should match network of the PLC Figure 29 Relay I O IP address must match Relay I O board IP for proper operation Figure 30 31 Page 28 Page 32...

Страница 36: ...rs Administrative Tools Subsections Remote Notification General Settings Remote Notification E mail Server Settings 1 Notifications can be enabled for each failure type Fig 30 by user 2 Custom SMTP se...

Страница 37: ...ate a slow down to confirm warnings and shutdowns operate properly Once the emergency threshold is reached the equipment will be shut down Administrative Tools Subsections 1 Use this selection to iden...

Страница 38: ...esting Slow Down Testing Visual and Audible Testing Slow Down Testing Visual and Audible Testing Results 1 Begin the alarm test 2 Answer the following questions based on the results of your test 1 2 2...

Страница 39: ...hat all of the components of your hazard monitor ing system are working correctly You can either initiate a test or choose to skip 2 On this screen it will show you which equipment passed or failed th...

Страница 40: ...ect operation 2 When you see the page showing the speed plotted on the graph it means that your test is complete A Testing Report will automatically be generated showing the results of your Slow Down...

Страница 41: ...onents of the overall system passed or failed the slow down testing These reports can be viewed at any time through the Slow Down Testing Reports menu Administrative Tools Subsections 1 Select which S...

Страница 42: ...1 To print the Slow Down Testing Report Click the Print button in the upper right corner of the report 1 Slow Down Testing Report Figure 41 Page 39...

Страница 43: ...settings can be overridden by higher priority settings in other areas of the System Manager System Manager always uses lower temperature set points if there are contradicting values Administrative Too...

Страница 44: ...Resolution section before automatically archiving the event All events can also be archived or deleted on this page Figure 44 3 Node Health includes settings to alarm for Battery Voltage Sensor Power...

Страница 45: ...Points Globally can be used to edit all current set points across all pieces of equipment by sensor type 4 Warning custom warning and shutdown temperatures will be overridden and must be re entered b...

Страница 46: ...ure 48A Administrative Tools Subsections Add a New User Note Users cannot create accounts with a higher clearance level than the one they are granted For User Privileges view Document B page 43 Figure...

Страница 47: ...accounts with a higher clearance level For User Privileges view Document B page 47 Figure 50 Figure 49 1 2 3 1 Select User to edit 2 Click Modify User 3 After appropriate changes have been made click...

Страница 48: ...t The About page shows general information regarding Electro Sensors that may be helpful to the customer for con tact and support Software versions can also be referenced in this section Figure 51 Pag...

Страница 49: ...efault 100 F 56 C Minimum 50 F 28 C Maximum 250 F 139 C The following are set in the Change Set Points Globally tab for both Alignment Inputs and Bearing Inputs These can also be set for individual in...

Страница 50: ...ll Full Full Full Full Full Full Full Equipment Configuration Equipment General Equipment Speed and Run Time Node General Node Input User Profile Name In Use Bypass Speed Section Time to Move Reset Ru...

Страница 51: ...eed 50ms Accepted Functions Write single register function number 6 TCP IP Modbus format Write multiple registers function number 16 standard TCP IP Modbus format Equipment Run Request Interface Regis...

Страница 52: ...01 6 2001 7 2201 8 2401 9 2601 10 2801 11 3001 12 3201 13 3401 14 3601 15 3801 16 4001 17 4201 18 4401 19 4601 20 4801 21 5001 22 5201 23 5401 24 5601 25 5801 26 6001 27 6201 28 6401 29 6601 30 6801 3...

Страница 53: ...tilize the PLC instructions Example Read Example request to read registers 401 to 403 Byte Description Default Value Remarks 0 Transaction Identifier High Byte Number to track request Response will in...

Страница 54: ...ice being requested 7 Function 0x03 Modbus function identifier 8 Byte Count Number of bytes after byte 8 Holding registers are 16 bit words making the byte count 2 times the request length 9 First Dat...

Страница 55: ...n 0X10 Starting Address High 0X00 Starting Address High 0X00 Starting Address Low 0X00 Starting Address Low 0X01 No of Registers High 0X00 No of Registers High 0X00 No of Registers Low 0X03 No of Regi...

Страница 56: ...ength Low Byte 6 Device ID ID of device responding 7 Function 0X10 Modbus function identifier 8 Write Address Start High Byte 9 Write Address Start Low Byte 10 Write Length High Byte 11 Write Length L...

Страница 57: ...l Identifier High Byte 0 All Modbus commands must be proto col 0 3 Protocol Identifier Low Byte 0 4 Length High Byte 0 Start counting at byte 6 Length will always be 0X06 for this command 5 Length Low...

Страница 58: ...condition 3 Forced Shutdown Equipment is in a forced shutdown condition 4 Factory Default Settings IP 192 168 0 51 Port 502 Device ID 1 Base 10 0X01 Hex Timeout 500ms Suggested Poll Rates We suggest...

Страница 59: ...r Value Low 203 Value All values are base 10 unless expressed in hex notation 0x00 Byte Description Default Value Remarks 0 Transaction Identifier High Byte Number to track request Response will inclu...

Страница 60: ...r as requests which started this response 1 Transaction Identifier Low Byte 2 Protocol Identifier High Byte 0 All Modbus commands must be protocol 0 3 Protocol Identifier Low Byte 0 4 Length High Byte...

Страница 61: ...ID Section ID Starting Address 1A 1001 1B 1033 1C 1065 1D 1097 1E 1129 1F 1161 2A 1201 2B 1233 2C 1265 2D 1397 2E 1329 2F 1361 32A 7201 32B 7233 32C 7265 32D 7297 32E 7329 32F 7361 Equipment ID Sectio...

Страница 62: ...en 1 Contact is Closed Input 9 Ambient A Temperature Value 11 43 75 107 139 171 Temperature in Fahrenheit 40 to 240 Input 10 Ambient B Temperature Value 12 44 76 108 140 172 Temperature in Fahrenheit...

Страница 63: ...ature Value 1012 1044 1076 1108 1140 1172 Temperature in Fahrenheit 40 to 240 Input 10 Ambient B Temperature Value 1013 1045 1077 1109 1141 1173 Temperature in Fahrenheit 40 to 240 Reserved Reserved 1...

Страница 64: ...imeout 500ms Suggested Poll Rates We suggest polling every 1000 ms using a multiple register write Polling faster than every 100 ms can result in latency or dropped requests Typical response times gen...

Страница 65: ...Registers Equipment Number Modbus Address Base 10 Register Type Values Base 10 1 401 Word Current RPM 2 402 Word 3 403 Word Word Word 30 430 Word 31 431 Word 32 432 Word All Values are base 10 unless...

Страница 66: ...Two per antenna 10 24 machine screw hex nuts coarse thread zinc not supplied Optional multi configurational Bracket Unistrut or base attachment is an option not supplied Silicon Self Fusing Tape is us...

Страница 67: ...cket so that it is firm and secure and aimed in the appropriate direction Utilize the template to mark the holes and pre drill the bracket Firmly secure the antenna to ensure that it will not become l...

Страница 68: ...grate into the antenna or the connection Mount all antennas so that the cable exits the antenna from the bottom dropping down Connections Tighten as tight as possible by hand Apply 1 8 to 1 4 addition...

Страница 69: ...Two omni antennas using antenna hardware Single bracket template you will need to select or drill holes to match the antenna and the mounting method Two panel antennas mounted to RAM brackets Externa...

Страница 70: ...e System Manager receiving antennas with coaxial connections Components Coaxial Cable 400 Series coaxial low loss 50 ohm 200 Series coaxial low loss 50 ohm Tools Razor Knife Pliers Stripping Tools Set...

Страница 71: ...This will expose the braid you can use a utility knife to split this jacket CAUTION Do NOT cut the braid Step 3 Install the connector pin on the coaxial cable center conductor 1 Make sure the ferrule...

Страница 72: ...h Reference the Pin Termination Table Remove this end piece Step 3 Install the Pin on conductor end Do not cut into metal braid Acceptable Pin near flush Not Acceptable Pin is too low Step 4 Install t...

Страница 73: ...Crimping Tips Place the pin in the correct crimp jaws Close the crimp tool to barely hold the pin Fully Insert the conductor into the pin then crimp the pin Page 70 Instructional Video https youtu be...

Страница 74: ...Page 71 Notes...

Страница 75: ...Page 72 Notes...

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