Mini-SmartCharge-12000
User Guide (as of September, 2016)
Overview
The Mini-SmartCharge-12000 is a constant power charger intended for electric motorcycles and
other Electric Vehicles with battery packs that operate entirely under 360V. The constant power
approach gives the user the ability to maximize the power potential of any charging station or
power outlet available. The Mini-SmartCharge will adjust the current draw from any station or
power outlet to match the desired charging power to the battery.
Because the Mini-SmartCharge-12000 is a third-party charger, you will need a basic
understanding of the interaction between the Mini-SmartCharge and the vehicle. For the
purposes of this document, we generally assume the vehicle is a Zero electric motorcycle from
model year 2013 onward for models: S, DS, SR, and DSR. Adapting this guide’s
recommendations to another platform is a specific matter, and this guide serves as an example
and basis of work.
The procedure for using the Mini-SmartCharge-12000 has a universal pattern, but different
sources of power will require different means of connection. The Mini-SmartCharge supports
Level 2 J1772 EVSE connections by default but may be used with an adapter for NEMA 14-50
or other AC outlets, or a direct AC connection. Input configuration may also consist of a DC
direct input.
To test the installation, use known working charging stations or power sources. When possible
during basic testing, use low power sources before high power sources to minimize risk.
Guidance
Because the Mini-SmartCharge-12000 is a third-party charger uniquely suited to small EV range
extension, take care to mind one’s available range when setting out and when planning to use a
charging station. Plan before arriving to allow for station failure; the ability to travel to the next
available station is key to minimizing travel risk. Even if this risk appears slight, we advise you
maintain a charge buffer to travel at least 15 miles to handle unanticipated failures.
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