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5.  CONNECTION OF REFRIGERANT TUBING BETWEEN INDOOR AND 

OUTDOOR UNITS 

5.1  General 

(See Figure 6)

 

The  indoor  and  outdoor  units  are 
connected  by  two  copper  tubes  and 
an electric cable, all passed through a 
60-mm  wall  opening.  In  addition,  a 
drainage  hose  connects  the  indoor 
unit  with  the  nearest  drain  system. 
Connect both units taking the shortest, 
most direct route. 

 

 

1.  To outdoor unit 
2.  Connecting tubing 
3.  Electric cable 
4.  Inclination angle 
5.  To indoor unit 

 

 

 

Figure 6: Connection of tubing 

and cable 

 

WARNING!

 

When laying the tubing for the installation, make sure that the ends are sealed to prevent penetration of dirt, 
moisture etc. To prevent dust or moisture from entering the tubes, seal them with caps or masking tape. It is 
recommended to clean the inside space of the tubes with nitrogen before connecting them to the unit.  

Whenever possible, avoid passing tubes through hot zones, such as walls next to ovens, chimneys, etc.  
When not possible to avoid this, additional insulation or other means of protection should be provided. 

Route  the  tubing  as  straight  as  possible.  Keep  the  number  of  tube  bends  to  a  minimum.  If  bends  are 
necessary, perform them only by using professional tube benders and not manually. 

Make  sure  that  tubing  is  insulated  on  its  entire  length,  including  tube  ends  and  quick-attach  couplings,  or 
flared nuts, to avoid tube “sweating” and water dripping from it. 

Tubing must be of the “L” type, without any damage. Tubes’ inner walls must be kept absolutely clean prior 
to and during installation operations. 

Each  tube  must  be  individually  insulated  as  follows:  tubes  up  to  5/8”  O.  D.  with  6  mm  wall  thick  sleeve; 
above 3/4” O. D. with 9 mm wall thick sleeve. 

For diameters, length of liquid and suction lines, and height difference, see Table No. 1 for each model. If the 
liquid  or  suction  tube  diameters  differ  from  the  corresponding  flared  nuts  (mounted  on  the  unit’s  branch 
pipes) diameter, use a suitable adapter (it is forbidden to insert a tube into another tube) between the flare 
connection and the unit’s branch pipes. 

 

TUBING LENGTH

UP TO 

- (

IN METERS

UNIT MODEL

 

REFRIGERANT 

LINE

 

12 

16 

20 

30 

MAX HEIGHT 

DIFFERENCE

 

LS 35 

Suction  
Liquid 

1/2” 
1/4” 

LS 40 

Suction  
Liquid 

1/2” 
1/4” 

1/2” 
1/4” 

LS 55 

Suction  
Liquid 

5/8” 
3/8” 

5/8” 
3/8” 

5/8” 
3/8” 

10 

LS 65 

Suction  
Liquid 

5/8” 
3/8” 

5/8” 
3/8” 

5/8” 
3/8” 

10 

LS 85 

Suction  
Liquid 

5/8” 
3/8” 

5/8” 
3/8” 

5/8” 
3/8” 

5/8” 
3/8” 

10 

Table No. 1 

 

Содержание LS 35

Страница 1: ...CENTRAL AIR CONDITIONER SPLIT SYSTEM WITH ELECTRONIC CONTROL SERIES LS INSTALLATION INSTRUCTIONS...

Страница 2: ...ION 7 CONNECTION OF REFRIGERANT TUBING BETWEEN INDOOR AND OUTDOOR UNITS 8 GENERAL 8 RECOMMENDATIONS FOR REFRIGERANT TUBING INSTALLATION 9 SETTING IN OPERATION 9 FLARE PREPARATION 10 CONNECTING THE TUB...

Страница 3: ...ed ducts of a correct diameter following the shortest and straightest possible routes without bends Use of deep adapters only at least 220 mm for connecting air ducts and grilles ATTENTION Frequent pr...

Страница 4: ...line connection flare 3 Air inlet 4 Service cocks 5 Liquid line connection flare 6 Air outlet Dimensions mm LS 35 LS 35 35 LS 40 LS 55 LS 65 LS 85 A 795 845 795 845 845 900 B 610 690 610 690 690 860 C...

Страница 5: ...e are vents ensuring the release of the warm air outside and preventing its return into the outdoor unit In the case of several outdoor units installed in a group make sure that the warm air discharge...

Страница 6: ...e to be air conditioned Allow free passage for the return air coming into the air conditioner Ensure adequate drainage of condensation water produced inside the unit Ensure maximum quiet near the bedr...

Страница 7: ...de 50 A 30 max 1 2 3 5 6 4 1 Concrete ceiling 2 8 mm max rod 3 Rubber shock absorber 4 Washer 5 Nut 6 Tightening nut Figure 2 Installation of indoor unit on ceiling Plan in advance an easy access to t...

Страница 8: ...unit can be attached Install a siphon on the drain line near the unit as portrayed in fig no 4 Plan in advance the path of the drain line with a downward slope of at least 2 and a water trap siphon o...

Страница 9: ...0 mm above the ground by using concrete pad concrete blocks or wooden beams in order to allow free flow of condensate water See Figure 5 1500 mm 200 mm Min Min Figure 5 Outdoor Unit Installation Crite...

Страница 10: ...ep the number of tube bends to a minimum If bends are necessary perform them only by using professional tube benders and not manually Make sure that tubing is insulated on its entire length including...

Страница 11: ...or Unit Figure 8 Tube Bending 2 The outdoor unit is installed below the indoor unit Figure 9 no trap is required in such installation Besides it the same applies as above 3 The units are installed at...

Страница 12: ...ect the hose ends with the push pins to the service ports see Figure 14 On units without service valve on the liquid port connect only the hose to the suction 3 way valve b Connect the center hose of...

Страница 13: ...valve is not supplied on all units Figure 13 Refrigerant Tubing Service Connection TUBE Inch TORQUE N m 1 4 3 8 1 2 5 8 3 4 FLARE NUTS 11 13 40 45 60 65 70 75 80 85 VALVE CAP 13 20 13 20 18 25 18 25...

Страница 14: ...b Three phase models See Figure 17 The main power supply cable must be HOVV K5G type and contain 5x2 5 mm2 leads WARNING On unit with scroll type compressors it is mandatory to listen to compressor o...

Страница 15: ...unit 6 Display Quick connector 7 Display control unit 8 Wireless Remote Control 9 Wired Remote Control optional 10 Remote ON OFF Switch by Installer 11 Control Cable Shielded 12 Switch ON OFF by Insta...

Страница 16: ...X16 A LS 65 3X16 A LS 85 3x16 A 6 2 Interconnecting cable The electrical cable between the indoor and outdoor units for all models must be HO5VV K5G type Conductors shall be of size and number as indi...

Страница 17: ...ct the quick attach connector to the appropriate socket on the main control board in the indoor unit electrical component box 1 Should it not be possible to route the communication cable plug 2 throug...

Страница 18: ...instructions are supplied with the unit NOTE The infra red remote control should be located in a place that have eye contact with the display unit at a distance no more then 10 m The system can measu...

Страница 19: ...mote control commands 4 2 Outdoor unit Check for any abnormal noise or vibrations during operation of the air conditioner Check that the noise condensate drain water or airflow does not disturb the ne...

Страница 20: ...CENTRAL AIR CONDITIONER SPLIT SYSTEM WITH ELECTRONIC CONTROL SERIES LS INSTALLATION INSTRUCTIONS...

Страница 21: ...LLATION 10 CONNECTION OF REFRIGERANT TUBING BETWEEN INDOOR AND OUTDOOR UNITS 11 GENERAL 11 RECOMMENDATIONS FOR REFRIGERANT TUBING INSTALLATION 12 SETTING IN OPERATION 12 FLARE PREPARATION 13 CONNECTIN...

Страница 22: ...ed ducts of a correct diameter following the shortest and straightest possible routes without bends Use of deep adapters only at least 220 mm for connecting air ducts and grilles ATTENTION Frequent pr...

Страница 23: ...Air Supply 2 Electrical Box 3 Refrigeration Tubing Port 4 Drain port G OD 5 Filters 6 Access Panel 7 Control Unit Port 8 Main Power Port OUTDOOR UNIT Condenser Figure 2 LS Series Air Conditioner Gene...

Страница 24: ...n the case of several outdoor units installed in a group make sure that the warm air discharged by one outdoor unit is not directed toward another outdoor unit It is recommended to attach the condense...

Страница 25: ...into the air conditioner Ensure adequate drainage of condensation water produced inside the unit Ensure maximum quiet near the bedrooms A minimum of 100 mm is required between the filter and the near...

Страница 26: ...CESS MUST BE KEPT FREE FOR MAINTENANCE Figure 3 Requirements for Indoor Unit Location Where the unit must be installed in an attic space or outside the following conditions must be assured a The unit...

Страница 27: ...ling according to the dimensions of the spring Type isolators Mount four spring type isolators as shown in Figure 4 Attach indoor unit to the spring type isolators and level it using the leveling nuts...

Страница 28: ...and to facilitate the evacuation of condensate water from the unit The rigid drain tube end must be 50 mm lower than the bottom of the unit Figure 6 Siphon on the drain line Plan in advance an easy a...

Страница 29: ...00 mm above the ground by using concrete pad concrete blocks or wooden beams in order to allow free flow of condensate water See Figure 7 1500 mm 200 mm Min Min Figure 7 Outdoor Unit Installation Crit...

Страница 30: ...essary perform them only by using professional tube benders and not manually Make sure that tubing is insulated on its entire length including tube ends and quick attach couplings or flared nuts to av...

Страница 31: ...Indoor Unit Figure 10 Tube Bending 2 The outdoor unit is installed below the indoor unit Figure 11 no trap is required in such installation Besides it the same applies as above 3 The units are install...

Страница 32: ...ct the hose ends with the push pins to the service ports see Figure 16 On units without service valve on the liquid port connect only the hose to the suction 3 way valve b Connect the center hose of t...

Страница 33: ...valve is not supplied on all units Figure 15 Refrigerant Tubing Service Connection Tube Inch TORQUE N m 1 4 3 8 1 2 5 8 3 4 FLARE NUTS 11 13 40 45 60 65 70 75 80 85 VALVE CAP 13 20 13 20 18 25 18 25...

Страница 34: ...supply cable must be HOVV K5G type and contain 5x2 5 mm 2 leads WARNING On unit with scroll type compressors it is mandatory to listen to compressor operation upon initial startup Should there be an u...

Страница 35: ...6A LS 105 6x2 5 3x16A LS 125 6x2 5 3x16A Figure 18 Three Phase Units 6 2 Interconnecting cable The electrical cable between the indoor and outdoor units for all models must be HO5VV K5G type Conductor...

Страница 36: ...ct the quick attach connector to the appropriate socket on the main control board in the indoor unit electrical component box 1 Should it not be possible to route the communication cable plug 2 throug...

Страница 37: ...instructions are supplied with the unit NOTE The infra red remote control should be located in a place that have eye contact with the display unit at a distance no more then 10 m The system can measu...

Страница 38: ...ote control commands 4 2 Outdoor unit Check for any abnormal noise or vibrations during operation of the air conditioner Check that the noise condensate drain water or air flow does not disturb the ne...

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