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Page 3 of 33 

1. Flue Systems 
 

1.1 Flue information and guidelines 

 

Requirements and regulations 

Regulations for the construction of flue gas systems are very different for each country. It should 
be ensured that all national regulations with regards to flue gas systems are respected.  
 
Pay attention to the following recommendations when dimensioning a flue gas system. 

  The flue gas system must be properly calculated to ensure safe operation of the system.  

  Flue gas system components should be removable for maintenance purposes.  

  Horizontal flue sections must have an incline of no less than 3° back towards the boiler. 

  Only materials which are heat resistant, resistant to flue gases and aggressive condensate 

and also CE approved may be used.  

  It is the responsibility of the installer to ensure the integrity of the flue and/or chimney 

system before commissioning the boiler. 

  Any terminal that is less than 2 metres above finished floor or ground level must be 

guarded. This also applies when terminals are positioned above flat roofs and balconies to 
where there is regular unimpeded access. Please see IGEM-UP10 section for more 
information on termination. 

 

Please contact Elco UK office for more information for configurations. 

 
 
1.2 Open flue systems 

 
Open flue systems can be designed where the combustion air supply 
is taken from the room or from the surrounding area where the boiler 
is installed. 
 
The flue combustion gases are taken from the boiler and terminated 
at a higher level to the air intake or a different termination location to 
avoid contaminating the air supply with the flue gas. Elco recommend 
that single wall plastic flue pipe (PPs) be used for open flue systems. 
 
When  designing  a  flue  gas  pipe,  please  ensure  that  the  horizontal 
lengths  have  a  3°  fall  towards  the  boiler  to  aid  in  any  condensate 
draining. It is not necessary to make a separate condensate drain in 
the flue gas system as the condensate will be drained via the boiler 
syphon.  
In addition to this, we also recommend that flue brackets are used at 1 metre increments to support 
the flue pipe installation. The flue pipe should also be designed to be as straight as possible to 
utilise the maximum length of the flue that the boiler can run. If a bend is unavoidable, we advise 
that 90° bends not be installed directly one after another.

 

 

Содержание THISION L Eco 100

Страница 1: ...Flue Gas System Guide Flue systems for wall hung condensing boilers from 33kW to 1040kW in cascade...

Страница 2: ...Up to 70kW 6 6 7 7 8 9 10 11 3 Flue components 3 1 3 2 3 3 3 4 3 5 3 6 Available flue components Thision S Plus flue components Concentric flue Two pipe flue system Thision L Evo flue components Conce...

Страница 3: ...there is regular unimpeded access Please see IGEM UP10 section for more information on termination Please contact Elco UK office for more information for configurations 1 2 Open flue systems Open flue...

Страница 4: ...e flue gas extracted through one concentric coaxial pipe The combustion air is supplied through the gap between the external painted aluminium air pipe and the internal plastic flue pipe Flue gases ar...

Страница 5: ...with a heat input below 70 kW A square of 100 cm and distance between the planes of the two orifices shall be less than 100 cm with a heat input above 70 kW C43 Individual or shared flue gas exhaust...

Страница 6: ...Eco 80 100 110 125 130 70 70 100 100 120 120 2 Design and sizing information 2 1 Boiler maximum flue lengths Thision S Plus Maximum length in metres for concentric room sealed installations 80 125 100...

Страница 7: ...0 100 13 23 56 88 Straight Pipe 1 1 1 1 1 120 8 13 43 65 90 87 Bend 1 5 1 8 2 2 2 2 2 140 5 14 23 45 43 Bend 0 8 0 9 1 1 1 Please be advised that we do not offer concentric flue for the Thision L Evo...

Страница 8: ...tion manual It is important to follow the guidelines as they may be used in a court of law as the minimum expectation of a competent person when installing a safe heating system The Clean Air Act is a...

Страница 9: ...horizontal termination to opposing flat surfaces terminals relating to number 10 Boiler Model Thision L Eco Boilers Thision L Evo Boilers L Eco 100 L Eco 120 L Evo 80 L Evo 100 L Evo 120 L Evo 140 Fla...

Страница 10: ...hanges per hour do not require additional ventilation If the air changes rate is below 0 5 per hour 2 cm 2 kW 1 ventilation at high and at low level shall be required Open Flued Appliances Installed w...

Страница 11: ...iled above to outside air Ventilation direct to outside air Low Level Free Area kW 20 cm 10 cm High Level Free Area kW 10 cm 5 cm Balanced Flued Appliances Installed within an Enclosure Natural ventil...

Страница 12: ...an 1500mm measured horizontally to the roof surface or 600mm above the ridge If the chimney penetrates the dotted area and distance A is less than 1500mm then distance B shall not be less than 600mm E...

Страница 13: ...Terminal 8 Flat Roof Flashing 9 Pitched Roof Flashing 10 Wall Bracket 11 Concentric Increaser 12 2000 1000 500mm PPs Pipe 13 90 PPs Bend 14 45 PPs Bend 15 Plume Kit 16 PPs Increaser 17 Bird Mesh Stai...

Страница 14: ...3791616 15 Plume Kit 3791639 3791480 Wall terminal kit includes wall terminal and 87 93 bend Single Two Pipe Flue Systems Item Flue Component 80mm 100mm UV Resistant 80mm 12 1950mm Length 3791584 379...

Страница 15: ...ue Systems Item Flue Component 80mm 100mm 110mm 125mm UV Resistant 80mm 12 1950mm Length 3791584 3791297 3791345 3791609 12 1000mm Length 3791573 3791299 3791595 3791608 3791577 12 500mm Length 379158...

Страница 16: ...7 Roof Terminal 3791309 8 Flat Roof Slate 3791617 9 Pitched Roof Slate 3791618 10 Flue Bracket 3791616 15 Plume Kit 3791480 Wall terminal kit includes wall terminal and 87 93 bend Single Two Pipe Flue...

Страница 17: ...e made We have a simple starter kit that has been assembled to make it easier when selecting the required items The starter kit includes a chimney cover bottom bend and support 5 spider brackets flexi...

Страница 18: ...Boilers In Line Cascade Flue 452001400 452001500 3 Boilers Back to Back Cascade Flue 452001520 452001640 4 Boilers Back to Back Cascade Flue 452001540 452001660 5 Boilers Back to Back Cascade Flue 452...

Страница 19: ...004435 3 Boiler In Line Cascade Flue Fixation Rail 452004440 452004440 4 Boiler In Line Cascade Flue Fixation Rail 452004445 452004445 5 Boiler In Line Cascade Flue Fixation Rail 452004450 452004450 6...

Страница 20: ...791635 80 125 220 955 800 2 100 150 3791309 100 150 230 870 690 110 150 3791768 110 150 230 870 690 3 Concentric Roof Terminal Part Part Code D1 D2 D3 D4 L1 L2 X1 80 125 3791635 80 125 140 190 1150 25...

Страница 21: ...7 100 150 110 120 70 110 150 3791624 110 150 120 110 70 3 1000mm Concentric Straight Length Part Part Code D1 D2 L1 X1 80 125 3791641 80 125 1000 950 100 150 3791304 100 150 1000 944 110 150 3791621 1...

Страница 22: ...150 165 115 2 100 100 to 80 125 Concentric Adaptor Part Part Code D1 D2 D3 L1 L2 X1 X2 100 100 3791648 100 80 125 65 145 305 180 130 130 to 110 150 Concentric Adaptor Part Part Code D1 D2 D3 L1 L2 X1...

Страница 23: ...t Part Code D1 L1 X1 80 3791585 80 500 445 100 3791594 100 495 440 1000mm UV Resistant PPs Straight Length Part Part Code D1 L1 X1 80 3791577 80 100 945 500mm UV Resistant PPs Straight Length Part Par...

Страница 24: ...00 150 AT 3791617 170 450 100 3 Pitched Roof Flashing Part Part Code D1 L1 80 125 AT 3791614 142 500 25 45 100 150 AT 3791618 172 500 25 45 4 PPs Increaser Part Part Code D1 D2 L1 X1 80 to 100 3791662...

Страница 25: ...9 110 25m 1490 2 Chimney Support Bend Part Part Code D1 L1 L2 L3 L4 X1 80mm AT 3791591 80 120 130 212 390 80 110mm AT 3791605 110 120 110 230 390 65 3 100mm to 110mm Increaser Part Part Code D1 D2 L1...

Страница 26: ...ions continued 1 Chimney Cover for Flexible Flue Part Part Code D1 D2 L1 80mm FLUEBRCTAA500 48 246 188 110mm FLUECRCTAA500 72 246 188 2 Flex to Flex Adaptor Part Part Code D1 L1 X1 80mm FLUEBREFAA600...

Страница 27: ...sections of cascade flue and so on So the overall length of the cascade flue will be the individual kits multiplied by the number of boilers Each individual section comes with a vertical single skin p...

Страница 28: ...Page 28 of 33 4 5 Cascade flue dimensions continued Thision L Eco DN150 Back to Back Cascade Flue...

Страница 29: ...Page 29 of 33 4 5 Cascade flue dimensions continued Thision L Eco DN200 Back to Back Cascade Flue...

Страница 30: ...the cascade flue will be the 2 boiler cascade header plus the individual extension kits multiplied by the number of boilers Each extension kit comes with a vertical single skin pipe to be used to take...

Страница 31: ...d DN200 Back to Back Cascade Flue DN150 Back to Back Cascade Flue 100mm 100mm 100mm 100mm 100mm 100mm 100mm 100mm DN200 439mm 684mm 1422mm 149mm Centre to Centre 149mm Centre to Centre 685mm 488mm 149...

Страница 32: ...nued DN150 In Line Cascade Flue Extension 100mm DN150 689mm DN200 In Line Cascade Flue Extension 100mm 715mm DN200 DN150 Back to Back Cascade Flue Extension DN200 Back to Back Cascade Flue Extension 1...

Страница 33: ...on Essex SS15 6SJ Tel 01268 546700 Fax 01268 888250 www elco co uk This publication is issued subject to alteration or withdrawal without notice The illustrations and specifications are not binding in...

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