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Replace the tip seals and exhaust valve

A726-01-840 Issue F

1

Replace the tip seals and exhaust valve

This instruction is applicable to the XDS replacement tip seal and exhaust valve kit (Code Number A726-01-805), 
which can be used in any of the XDS5, XDS10, XDS5R, XDS10R, XDS5-C or XDS10-C scroll pumps.

For XDS pumps pre serial number 037874870 (XDS5) or 037869927 (XDS10) refer to 

Figure 1

. For XDS pumps post serial 

number 037874870 (XDS5) or 037869927 (XDS10) refer to 

Figure 2

. Replace the components as described below.

1. Switch off the pump, isolate the electrical supply and allow it to cool to a safe temperature. Vent the pump 

using the gas ballast control set to position 2.

2. Undo the 4 screws (410) and 4 washers (412) which secure the fan-cowl (113) to the pump-body. Remove the fan-

cowl and the fixed scroll together using a lever in the slot provided to ease it from the motor body as shown in 

Figure 3

.

For pumps from serial number 066267928 the fan flying lead will need to be disconnected manually. When the scrolls 
are a short distance apart, disconnect the fan from the pump body by carefully pulling the connector out of the 
housing in the body.

Both tip seals (402) will now be exposed. Dispose of the tip seals in accordance with all local and national safety and 
environmental requirements. If the pump has been used for anything other than clean applications, go to 

Step 3

; if 

not move straight on to 

Step 14

.

3. Remove the gas ballast knob (if fitted) by turning to position II, pressing down and turning anti clockwise. 

Remove the gas ballast knob spring (if fitted). Remove the 3 screws (130) and clamping plates (115) which clamp 
the fixed scroll (101) to the fan cowl (113). Separate the fan cowl from the fixed scroll.

For XDS pumps pre serial number 037874870 (XDS5) or 037869927 (XDS10) read 

Step 4

 to 

8

 and then continue at 

Step 13

, for XDS pumps post serial number 037874870 (XDS5) or 037869927 (XDS10) continue at 

Step 9

.

4. The exhaust duct (105#) is now exposed on the outside of the fixed scroll. If the pump is an XDS-C, remove the 

5 screws (117) and washers (116) securing this, and lift the exhaust duct (105#) away from the fixed scroll. If the 
pump is an XDS, remove the 7 screws (117) and washers (116) securing this, and lift the exhaust duct (105#) 
away from the fixed scroll.

5. Remove the O-ring (121#), valve pad (109) and spring (124). Dispose of these items in accordance with all local 

and national safety and environmental requirements.

6. Separate the exhaust flange (102) from the exhaust duct (105#), exposing the exhaust duct O-ring. If you have 

an XDS pump, these components are plastic and the O-ring is 128. On an XDS-C pump they are stainless steel, 
and the O-ring is 137 (not illustrated). O-ring 128 is smaller than O-ring 137. Replace this O-ring and dispose of 
the old one. Reconnect the exhaust flange (102) and exhaust duct (105#).

7. Fit the O-ring (121#) into the O-ring groove around the exhaust hole. Fit the exhaust spring (124) over the back 

of the valve pad (109). Seat the exhaust valve pad (109) back into the hole on the fixed scroll, so that the spring 
stands perpendicular to the scroll.

8. Replace the exhaust ducting, taking care not to dislodge the exhaust valve and spring. Replace the 7 screws 

(117) and washers (116). Go to 

Step 13

.

9. The exhaust cover (105*) is now exposed on the outside of the fixed scroll. Remove the 3 screws (117) and 

washers (116) securing this, and lift the exhaust cover away from the fixed scroll.

10. Remove the O-ring (121*), valve pad (109) and spring (124). Dispose of these items in accordance with all local 

and national safety and environmental requirements.

11. Fit the replacement O-ring (121*) into the groove on exhaust cover (105*). Fit the exhaust spring (124) over the 

back of the valve pad (109). Fit the assembled exhaust pad (109) and exhaust spring (124) onto the exhaust 
cover’s (105*) spigot. 

12. Replace this assembly back into the fixed scroll taking care to align the pad centrally. Whilst applying light 

pressure to the back of the exhaust cover, replace the 3 screws (117) and washers (116).

Содержание A726-01-805

Страница 1: ...A726 01 840 Issue F Original Instruction Manual XDS Replacement Tip Seal and Exhaust Valve Kit Description Item Number XDS5 10 Replacement Tip Seal Kit A726 01 805...

Страница 2: ......

Страница 3: ...t valve 1 For return of equipment complete the HS Forms at the end of this manual Illustrations Figure Page 1 Replacing the tip seals pre serial number 037874870 XDS5 or 037869927 XDS10 3 2 Replacing...

Страница 4: ...This page has been intentionally left blank A726 01 840 Issue F Page ii Edwards Limited 2010 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited...

Страница 5: ...XDS pumps post serial number 037874870 XDS5 or 037869927 XDS10 continue at Step 9 4 The exhaust duct 105 is now exposed on the outside of the fixed scroll If the pump is an XDS C remove the 5 screws 1...

Страница 6: ...centre of the scroll fit it into the slot in the orbiting scroll This tip seal is longer than required so must be cut to the correct length There should be a gap of 20 mm between the end of the tip s...

Страница 7: ...ghts reserved Page 3 Edwards and the Edwards logo are trademarks of Edwards Limited Replace the tip seals and exhaust valve A726 01 840 Issue F Figure 1 Replacing the tip seals pre serial number 03787...

Страница 8: ...dwards Limited 2010 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited Replace the tip seals and exhaust valve Figure 2 Replacing the tip seals post serial number 03787...

Страница 9: ...imited 2010 All rights reserved Page 5 Edwards and the Edwards logo are trademarks of Edwards Limited Replace the tip seals and exhaust valve A726 01 840 Issue F Figure 3 XDS5 10 pump side view 1 Leve...

Страница 10: ...A726 01 840 Issue F Page 6 Edwards Limited 2010 All rights reserved Edwards and the Edwards logo are trademarks of Edwards Limited This page has been intentionally left blank...

Страница 11: ...of Vacuum equipment and Components Procedure HS1 If you are returning a vacuum pump note the following If a pump is configured to suit the application make a record of the configuration before return...

Страница 12: ...P800 80 000 Issue T edwardsvacuum com...

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