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Model 242L Operations Manual 

 

Eberle Design Inc. 

Page 2 

The  Model  242L  handle  assembly  is  made  of  GE  Lexan

TM

  Type  121,  which  is  a  super  durable 

polycarbonate resin. The design of this assembly strengthens and protects the whole PCB assembly 
much better than conventional metal face plates.  

1.4 INSTALLATION AND ADJUSTMENTS 

Installation of the unit consists of plugging into the appropriate slot of the Input File and connecting the 
assigned  inputs  to  the  proper  cabinet  terminals.  The  edge  connector  is  keyed  to  prevent  incorrect 
installation.  Following  power-up,  a  front  panel  LED  test  will  illuminate  both  OUT  indicators  for  two 
seconds. 

1.4.1 MINIMUM OUTPUT PULSE 

If desired, the output pulse width for both channels can be set to 100 milliseconds minimum by installing 
jumper 

“100ms” (J4-A).  

1.4.2 INPUT POLARITY 

The polarity of the input can be inverted such that a closed contact input is False and an open contact 
input is True. The input polarity of Channel 1 can be set to invert by installing a jumper into the 

“CH1 

POL” (J4-B). The input polarity of Channel 2 can be set to invert by installing a jumper into the “CH2 
POL” (J4-C). 

1.5 THEORY OF OPERATION 

Reference designators shown are for Channel 1. Reference designators for Channel 2 are shown in 
parenthesis. 

1.5.1 SYSTEM DESCRIPTION 

The sensor circuitry can be broken down into seven major blocks. Each 

“Input Circuit” block contains 

the  electrical  transient  devices  and  the  input  biasing  circuit.  Although  the  Model  242L  has  two  DC 
inputs, a single digital processing section is used to process both inputs.  

The microcontroller unit 

“MCU” Block provides the input voltage threshold and input pulse width filtering 

function on both channel 1 and channel 2 DC input circuits. 

 

The MCU then controls the OUTPUT and DISPLAY blocks appropriately. The TEST switches can be 
used to force the input to the True state. If the TEST switch is in the ON (locked) or MOM (momentary) 
position  it  will  force  the  output  to  the  asserted  (True)  state  regardless  of  the  input  circuit  state.  The 
TEST switches are processed through the MCU for pulse width input and output requirements. 

Valid output calls are made via optically isolated solid state transistors. Output calls are indicated on 
the front panel by means of red LEDs 

labeled “OUT”.  

Содержание 242L

Страница 1: ... BY EBERLE DESIGN INC PHOENIX ARIZONA AN ISO 9001 2015 REGISTERED COMPANY U S PATENT NO 7 855 893 COPYRIGHT 2015 EDI SERIAL NUMBER 1506XXXXX and up PCB Issue A 110 0244 001 REVISION JUNE 2015 pn 888 2420 001 STATE OF CALIFORNIA MODEL 242L DC ISOLATOR UNIT OPERATIONS MANUAL ...

Страница 2: ...2 1 5 1 System Description 2 1 5 2 Input Circuit 3 1 5 3 MCU Circuit 3 1 5 4 Output Circuit 3 1 5 5 Display and Switch Circuit 3 1 5 6 Power Supply Circuit 3 1 6 Maintenance 3 1 6 1 Trouble Analysis 3 1 6 2 Trouble Shooting Sequence 4 1 7 Specifications 4 1 7 1 Construction 4 1 7 2 Mechanical 4 1 7 3 Environmental 4 1 7 4 Electrical 4 1 7 5 Timing 5 1 7 6 Connections 5 1 8 Parts List and Schematic...

Страница 3: ...standard input file The isolator unit card incorporates a double sided 44 pin edge connector for the connection of power input and output signals Each channel has individual front panel controls for testing the operational mode and high intensity front panel LEDs which are used to indicate the output state Outputs are optically isolated solid state transistors The Model 242L is powered from the 24...

Страница 4: ...he input polarity of Channel 2 can be set to invert by installing a jumper into the CH2 POL J4 C 1 5 THEORY OF OPERATION Reference designators shown are for Channel 1 Reference designators for Channel 2 are shown in parenthesis 1 5 1 SYSTEM DESCRIPTION The sensor circuitry can be broken down into seven major blocks Each Input Circuit block contains the electrical transient devices and the input bi...

Страница 5: ...ND SWITCH CIRCUIT The LED indicator DS1 DS3 for the channel output is driven directly from the microcontroller U20 The input TEST switch SW1 SW3 can be used to force the input state to the active status 1 5 6 POWER SUPPLY CIRCUIT The main power supply is a fully isolated switching design The cabinet 24VDC input voltage is used to drive switching controller U18 The transformer T1 is used by control...

Страница 6: ...ransformer T1 CR30 reference U25 or opto coupler U21 b Regulated Power Supply VDD Voltage at test point VDD should be 5 0 2 Vdc with respect to GND Possible component faults are voltage regulator U26 inductor L2 diode CR29 c Microcontroller Possible components at fault are microcontroller U20 d Output Circuit Output signals are processed by the microcontroller U20 and appear at U20 10 U20 9 and on...

Страница 7: ...um Current 50 mA Collector Voltage Maximum 50 Vdc 1 7 5 TIMING Input Pulse Width Reject less than 5 ms Input Pulse Width Accept greater than 10 ms 1 7 6 CONNECTIONS Edge Connector mates with connector type Cinch 50 44A 30 PIN FUNCTION A Logic Ground B DC Supply D Input CH 1 E Input CH 1 Common F CH 1 Output Collector H CH 1 Output Emitter J Input CH 2 K Input CH 2 Common L Equipment Ground W CH 2 ...

Страница 8: ...1 8W 5 90K 1 1206 surface mount R94 15 251 8061 S 1 RESISTOR 1 8W 8 06K 1 1206 surface mount R91 16 255 0000 S 6 RESISTOR 1 8W 0 OHMS 5 1206 surface mount E3 4 R42 43 R52 R55 17 255 1020 S 3 RESISTOR 1 8W 1K 5 1206 surface mount R61 62 R88 18 255 4310 S 1 RESISTOR 1 8W 430 Ohm 5 1206 surface mount R87 19 255 4720 S 9 RESISTOR 1 8W 4 7K 5 1206 surface mount R45 46 R54 R56 R72 R77 R79 R83 R86 20 255...

Страница 9: ... 0150 RS 2 LED RED WC LENS 1206 FLAT SMT DS1 DS3 LITEON LTST C150KRKT 38 430 0006 S 2 TRANSISTOR MMBTA06LT1 NPN 80V 500 mA SOT 23 Q7 8 39 440 0431 S 1 REGULATOR TL431AID VOLTAGE REF 1 SO8 U25 MOTOROLA 40 440 1002 S 2 GAS DISCHARGE TUBE CR2 3 LITTLEFUSE SL1002A090SM 41 445 3463 S 2 IC AZ34063U PWR SUPPLY CNTLR U18 U26 DIODES INC AZ34063UMTR G1 42 485 1512 S 1 IC PIC16F1512 I SO RISC MPU U20 MICROCH...

Страница 10: ...Model 242L Operations Manual Eberle Design Inc Page 8 ...

Страница 11: ...Model 242L Operations Manual Eberle Design Inc Page 9 ...

Страница 12: ...Model 242L Operations Manual Eberle Design Inc Page 10 ...

Страница 13: ...Model 242L Operations Manual Eberle Design Inc Page 11 ...

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